Chevrolet Cruze Repair Manual: Headlamp Replacement
Preliminary Procedure
Remove the front bumper fascia upper bracket. Refer to Front Bumper Fascia Replacement.
- Headlamp Screw (Qty: 4)
Caution: Refer to Fastener Caution in the Preface section.
Tip
Secure the headlamp fasteners in sequence, as indicated.
Tighten 2.5 N·m (22 lb in)
- Headlamp Assembly
Procedure
- Pull forward on the outside edge of the headlamp in order to release the up and down locator tabs on the backside of the headlamp.
- Pull forward on the top inside edge of the headlamp to release the inboard up/down locator.
- Pull the headlamp assembly down.
- Pull the headlamp assembly forward far enough to access the electrical connection.
- Disconnect the headlamp electrical connector from the forward lamp harness connector.
- Remove the headlamp assembly.
- Aim the headlamps after installation. Refer to Headlamp Aiming.
Headlamp Bulb Replacement
Preliminary Procedure
Remove the headlamp bulb dust cover.
- Headlamp Bulb Socket Bracket
Tip
Disconnect electrical connector.
- Headlamp Bulb
Warning: Refer to Halogen Bulb Warning in the Preface section.
Procedure
Remove the bulb from the lamp socket.
Brake Pedal Position Sensor Calibration
Calibration Criteria
Note: Do not apply the brake pedal during the brake pedal position
(BPP) sensor calibration procedure. Any movement of the brake pedal
during this procedure will cause the cal ...
Headlamp Aiming
...
Other materials:
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR Disabling and Enabling.
Disconnect the negative battery cable. Refer ...
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the front
wheelhouse front panel as noted from the original panel.
Drill 8 mm (5/16 in) for plug welding where front wheelhouse front panel
and front wheelhouse overlap.
Clean and prepare the attaching surfaces f ...
Environmental Fallout (Acid Rain)
Caution: Refer to Clearcoat/Ultraviolet Screeners Caution in the
Preface section.
Note: Always refer to the manufacturer's packaged instructions for
the detailed procedures of materials used for compounding and/or
polishing.
Since the severity of the condition varies from area to area, proper ...