Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Align the rear side door outer panel.
  2. Verify the fit of the rear side door outer panel.

  1. Clamp the rear side door outer  panel into position.
  2. Pre-flanging the flange with BO-6396 pliers and BO-6392 tool kit .

  1. Continue to hammer in stages along the hem flanges.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Install the rear side door outside handle. Refer to Rear Side Door Outside Handle Replacement.
  4. Install the rear side door. Refer to Rear Side Door Replacement
  5. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  6. Install all related panels and components.
  7. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  8. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR  Disabling and Enabling. Disconnect the negative battery cable. Re ...

Rear Side Door Outer Panel Replacement (MIG-Brazing)
Special Tools BO-6396 Bonding Pliers BO-6392 Flanging Tool Kit For equivalent regional tools, refer to Special Tools. Note: According to different corrosion warranties, only the regional m ...

Other materials:

Installation Procedure
Remove all mounds or loose pieces of urethane adhesive from the pinch-weld area. Inspect for any of the following problems in order to help prevent future breakage of the window: High weld Solder spots Hardened sealer Any other obstruction or irregularity in the pinch-weld fla ...

Starter Switch Check
WARNING When you are doing this inspection, the vehicle could move suddenly. If the vehicle moves, you or others could be injured. 1. Before starting this check, be sure there is enough room around the vehicle. 2. Firmly apply both the parking brake and the regular brake. Do not use the accele ...

Parking Brake
To apply the parking brake, pull up on the parking brake handle. It is not necessary to push in on the release button while applying the parking brake. If the ignition is in the ON/RUN position, the brake system warning light will come on. To release the parking brake: 1. Hold the brake peda ...

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