Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Align the rear side door outer panel.
  2. Verify the fit of the rear side door outer panel.

  1. Clamp the rear side door outer  panel into position.
  2. Pre-flanging the flange with BO-6396 pliers and BO-6392 tool kit .

  1. Continue to hammer in stages along the hem flanges.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Install the rear side door outside handle. Refer to Rear Side Door Outside Handle Replacement.
  4. Install the rear side door. Refer to Rear Side Door Replacement
  5. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  6. Install all related panels and components.
  7. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  8. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR  Disabling and Enabling. Disconnect the negative battery cable. Re ...

Rear Side Door Outer Panel Replacement (MIG-Brazing)
Special Tools BO-6396 Bonding Pliers BO-6392 Flanging Tool Kit For equivalent regional tools, refer to Special Tools. Note: According to different corrosion warranties, only the regional m ...

Other materials:

Front Side Door Check Replacement
Prliminary Procedure Remove front side door trim panel. Refer to Front Side  Door Trim Replacement Remove the front side door water deflector. Refer to Front Side Door Water Deflector Replacement Front Side Door Check Link Bolt Caution: Refer to Fastener Caution in the ...

Front Side Door Weatherstrip Replacement - Body Side
Front Side Door Weatherstrip - Body Side Procedure Start at the rear upper corner of the door opening and pull the weatherstrip away from   the door opening flange. Position the weatherstrip in the upper corner of the center pillar. Working downward along the front edge, in ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR  Disabling and Enabling. Disconnect the negative battery cable. Refer to Bat ...

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