Chevrolet Cruze Repair Manual: Rear Side Door Outer Panel Replacement (MIG-Brazing)
Special Tools
- BO-6396 Bonding Pliers
- BO-6392 Flanging Tool Kit
For equivalent regional tools, refer to Special Tools.
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed.
Installation Procedure
Align the rear side door outer panel.
Verify the fit of the rear side door outer panel.
Clamp the rear side door outer panel
into position.
Pre-flanging the flange with BO-63 ...
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the
Preface section.
Disable the SIR System. Refer to SIR
Disabling and Enabling.
Disconnect the negative battery cable. R ...
Other materials:
Installation Procedure
Note: If the location of the original plug weld holes can not be
determined, space the plug weld holes every 40 mm (1½ in).
Drill 8 mm (5/16 in) for plug welding along the edges of the body rear
end panel as noted from the original panel.
Clean and prepare the attaching s ...
Brake Drum Replacement
Special Tools
CH 41013 Rotor Resurfacing Kit
CH 42450-A Wheel Hub Resurfacing Kit
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Warning: Refer to Brake Dust Warning in the Preface section.
Check to ensure that the park brake is fully released
R ...
Engine Overheating
There is an engine coolant temperature gauge on the vehicle instrument cluster
to warn of engine overheating.
If the decision is made not to lift the hood when this warning appears, get service
help right away.
If the decision is made to lift the hood, make sure the vehicle is parked on
a le ...
