Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR   Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove the rear side door. Refer to Rear Side Door Replacement.
  4. Remove the rear side door outside handle. Refer to Rear Side Door Outside Handle Replacement.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Grind the edges of the rear side door outer panel to separate the outer door panel from the door shell.

  1. Remove the rear side door outer door panel.
  2. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Straighten the edges of the door shell.
Rear Side Door Outer Panel Replacement (MIG-Brazing)
Special Tools BO-6396 Bonding Pliers BO-6392 Flanging Tool Kit For equivalent regional tools, refer to Special Tools. Note: According to different corrosion warranties, only the regional m ...

Installation Procedure
Apply structural adhesive on the flanges of the rear side door inner panel where the rear side door outer panel bears on. Align the rear side door outer panel. Verify the fit of the rear sid ...

Other materials:

Front Side Door Window Replacement
Preliminary Procedure Position the window approximately half   way down in the door. Remove the water deflector. Refer to Front Side Door Water Deflector Replacement. Remove the outer sealing strip. Refer to Front Side Door Window Outer Sealing Strip Replacement. Fr ...

Rear Bumper Fascia Guide Replacement
Preliminary Procedure Remove the rear bumper fascia. Refer to Rear Bumper Fascia Replacement. Rear Bumper Fascia Guide Rivet (Qty: 4) Special Tools BO-594-A Hand Rivet Tongs For equivalent regional tools, refer to Special Tools. Rear Bumper Fascia Guide Rear Bumper Fascia Inner ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR   Disabling and Enabling. Disconnect the negative battery cable. Refer to ...

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