Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove the rear side door. Refer to Rear Side Door Replacement.
- Remove the rear side door outside handle. Refer to Rear Side Door Outside Handle Replacement.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Grind the edges of the rear side door outer panel to separate the outer door panel from the door shell.
- Remove the rear side door outer door panel.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Straighten the edges of the door shell.
Rear Side Door Outer Panel Replacement (MIG-Brazing)
Special Tools
BO-6396 Bonding Pliers
BO-6392 Flanging Tool Kit
For equivalent regional tools, refer to Special Tools.
Note: According to different corrosion warranties, only the
regional m ...
Installation Procedure
Apply structural adhesive on the flanges of the rear side door inner
panel where the rear side door outer panel bears on.
Align the rear side door outer panel.
Verify the fit of the rear sid ...
Other materials:
Uniform Tire Quality Grading
Quality grades can be found where applicable on the tire sidewall between tread
shoulder and maximum section width. For example:
Treadwear 200 Traction AA Temperature A
The following information relates to the system developed by the United States
National Highway Traffic Safety Administration ...
Rear Side Door Check Replacement
Preliminary Procedure
Remove rear side door trim panel. Refer to Rear Side Door
Trim Replacement
Remove the rear side door water deflector. Refer to Rear Side Door Water
Deflector Replacement
Rear Side Door Check Bolt
Caution: Refer to Fastener Caution in the Pre ...
Air Conditioning Compressor Replacement (1.6L LXT)
Preliminary Procedures
Recover the refrigerant. Refer to Refrigerant Rec overy and
Recharging.
Remove drive belt. Refer to Generator and Air Conditioning Compressor
and Power Steering Pump Belt Replacement.
Raise and support the vehicle. Refer to Lifting and Jacking the Vehic ...
