Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Collision Sectioning Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Create cut lines on the rear side rail.

Note: Do not damage any other panels or reinforcements.

Note: Do not damage any other panels or reinforcements.

  1. Cut the panel where sectioning is to be performed.

  1. Locate and mark all the necessary factory welds of the rear side rail.
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove  the damaged rear side rail.
Rear Rail Sectioning (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Cut the rear side rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness a ...

Other materials:

Floor Air Outlet Duct Replacement - Right Side (Right Hand Drive)
Removal Procedure Remove instrument outer trim cover -- right side. Refer to Instrument Panel Outer Trim Cover Replacement   - Right Side. Remove instrument panel lower trim pad cover -- left side. Refer to Instrument Panel Lower Trim Pad Cover Replacement. Remove flo ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR Disabling and Enabling. Disconnect the negative battery cable. Refer to Batter ...

Headlamp Aiming Procedure
Open the hood. Measure from the floor to the center of the headlamp bulb. Some headlamps have an aim dot marked on the headlamp lens. At the screen, measure from the floor and place the horizontal tape at the measured distance. Measure from the reference line on the floor to the le ...

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