Chevrolet Cruze Repair Manual: Installation Procedure

- Cut the rear side rail in corresponding locations to fit the remaining
original panel. The sectioning joint should be trimmed to allow a
gap of one-and-one-half-times the metal thickness at the sectioning joint.
- Create a 50 mm (2 in) backing plate from the unused portion of the
service part.
- Drill 8 mm (5/16 in) along the sectioning cut on the remaining original
part. Locate these holes 13 mm (1/2 in) from the edge of part
and spaced 40 mm (1½ in) apart.
- Prepare all mating surfaces as necessary.
- Fit the backing plates halfway into the sectioning joints, clamp in
place and plug weld to the vehicle.
- Align the rear side rail.

- Drill 8 mm (5/1 in) for plug welding along the edges of the rear side
rail as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.

- Position the rear side rail on the
vehicle.
- Verify the fit of the rear side rail.
- Clamp the rear side rail into position.

- Plug weld accordingly.
- To create a solid weld with minimum heat distortion, make 25 mm (1 in)
stitch welds along the seam with 25 mm (1 in) gaps
between them. Then go back and complete the stitch weld
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and She ...
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Heated Seats
If available, the controls are on the center stack. The engine must be running
to operate the heated seats.
Press or
to heat the driver or passenger seat
cushion and seatback.
Press the control once for the highest setting. With each press of the control,
the heated seat will change to ...
Rear Side Door Window Adjustment
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface
section.
Warning: Refer to Express Window Down Warning in the Preface section.
Preliminary Procedures
Remove the rear side door trim. Refer to Rear Side Door Trim
Replacement.
Remove the water deflector. ...
Dome Lamps
The dome lamp controls are in the headliner.
(Dome Lamp Override): Press
to turn the lamps off, even when a door is open.
(Door): Press to turn the
lamps on automatically when a door is opened.
(On): Press to turn on the
dome lamps. ...