Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Cut the rear side rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint.
  2. Create a 50 mm (2 in) backing plate from the unused portion of the service part.
  3. Drill 8 mm (5/16 in) along the sectioning cut on the remaining original part. Locate these holes 13 mm (1/2 in) from the edge of part and spaced 40 mm (1½ in) apart.
  4. Prepare all mating surfaces as necessary.
  5. Fit the backing plates halfway into the sectioning joints, clamp in place and plug weld to the vehicle.
  6. Align the rear side rail.

  1. Drill 8 mm (5/1 in) for plug welding along the edges of the rear side rail as noted from the original panel.
  2. Clean and prepare the attaching surfaces for welding.

  1. Position   the rear side rail on the vehicle.
  2. Verify the fit of the rear side rail.
  3. Clamp the rear side rail into position.

  1. Plug weld accordingly.
  2. To create a solid weld with minimum heat distortion, make 25 mm (1 in) stitch welds along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch weld
  3. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  4. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  5. Install all related panels and components.
  6. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  7. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and She ...

Rear Rail Sectioning (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Floor Air Outlet Duct Replacement - Right Side (Right Hand Drive)
Removal Procedure Remove instrument outer trim cover -- right side. Refer to Instrument Panel Outer Trim Cover Replacement   - Right Side. Remove instrument panel lower trim pad cover -- left side. Refer to Instrument Panel Lower Trim Pad Cover Replacement. Remove flo ...

Power Door Locks Description and Operation
Door Lock System Components The power door lock system consists of the following components: Door lock switch - located in the center of the instrument panel Body control module (BCM) Driver door latch Passenger door latch Left rear door latch Right rear door latch Door Lock System ...

Safety System Check
Now and then, check that the safety belt reminder light, safety belts, buckles, latch plates, retractors, and anchorages are all working properly. Look for any other loose or damaged safety belt system parts that might keep a safety belt system from doing its job. See your dealer to have it rep ...

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