Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the rear floor panel filler.

Note: Note the number and location of welds for installation of the service assembly.

  1. Drill all factory welds.

  1. Remove the rear floor panel filler.
Rear Floor Panel Filler Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Note: If the location of the original plug weld holes can not be determined, space the braze holes every 40 mm (1½ in). Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along ...

Other materials:

Thread Repair
General purpose thread repair kits are available commercially. Warning: Refer to Safety Glasses Warning in the Preface section. Note: Refer to the thread repair kit manufacturer's instructions regarding the size of the drill and which tap to use. Always avoid any buildup of chips. Back ou ...

Front End Upper Tie Bar Replacement
Preliminary Procedure Remove the front bumper fascia. Refer to Front  Bumper Fascia Replacement Remove the radiator support bracket. Refer to Radiator Support Bracket Replacement Remove the radiator grille reinforcement support. Refer to Radiator Grille Reinforcement Suppor ...

Front Fog Lamp Bulb Replacement
Preliminary Procedures Raise and support the vehicle. Refer to Lifting  and Jacking the Vehicle Disconnect the forward lamp electrical harness connector from the fog lamp bulb socket. Remove the Front Bumper Fascia Opening Lower Cover. Refer to Front Bumper Fascia Opening Lowe ...

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