Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the rear floor panel filler.

Note: Note the number and location of welds for installation of the service assembly.

  1. Drill all factory welds.

  1. Remove the rear floor panel filler.
Rear Floor Panel Filler Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Note: If the location of the original plug weld holes can not be determined, space the braze holes every 40 mm (1½ in). Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along ...

Other materials:

Vehicle Positioning
At times, the position of the vehicle on the map could be inaccurate due to one or more of the following reasons: • The road system has changed. • The vehicle is driving on slippery road surfaces such as sand, gravel, or snow. • The vehicle is traveling on winding roads or long straight roads. ...

Installation Procedure
Prepare all mating surfaces as necessary. Align the body lock pillar outer panel reinforcement. Create 8 x 24 mm (5/16 x 15/16 in) slots for MIG-brazing upper (1) and lower (2). Clean and prepare the attaching surfaces for spot welding and brazing. Position the body loc ...

Fuses and Circuit Breakers
The wiring circuits in the vehicle are protected from short circuits by a combination of fuses and circuit breakers. This greatly reduces the chance of damage caused by electrical problems. To check a fuse, look at the silver-colored band inside the fuse. If the band is broken or melted, repla ...

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