Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

Note: If the location of the original plug weld holes can not be

Note: If the location of the original plug weld holes can not be determined, space the braze holes every 40 mm (1½ in).

  1. Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges of the rear floor panel filler as noted from the original panel.
  2. Clean and prepare the attaching  surfaces for welding.

  1. Position the rear floor panel filler on the vehicle.
  2. Verify the fit of the rear floor panel filler.
  3. Clamp the rear floor panel filler into position.

  1. Braze accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Tail Lamp Pocket Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Center Pillar Upper Garnish Molding Replacement
Preliminary Procedure Remove the center pillar lower garnish molding. Refer to Center Pillar Lower Ga   rnish Molding Replacement Remove the seat belt from the front seat. Refer to Driver or Passenger Seat Retractor Side Belt Replacement Center Pillar Upper Garnish Mo ...

Removal Procedure
Support the radiator and condenser from above using the  condenser tabs on each side. Remove the lower steering intermediate shaft bolt (1). Raise the vehicle on a hoist. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assemblies. Refer to Tire and Wheel Remov ...

Power Steering
Specifications Power Steering System Bleeding Note: Use clean, new power steering fluid type only. See the Maintenance and Lubrication subsection for fluid specifications. Hoses touching the frame, body or engine may cause system noise. Verify that the hoses do not touch any ot ...

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