Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the body rear end panel.

Note: Drill factory welds in area of the rear end upper panel reinforcement (1) from above. Drill holes are necessary for later plug welds.

  1. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the tail lamp pocket.
Tail Lamp Pocket Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the tail lamp pocket as noted  from the original panel. Note: Clean and prepare the attaching surfaces for welding. ...

Other materials:

Installation Procedure
Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing along the edges of the rear inner wheelhouse as noted from the original panel. Note: If the location of the original plug weld holes can not be determined, space the slots every 40 mm (1½ in). Clean and prepare the ...

Hood Hold-Open Rod Replacement
Warning: Refer to Hood Hold-Open Device Warning in the Preface section. Preliminary Procedure Remove the radiator grille reinforcement support. Refer to Radiator Grille Reinforcement Support Replacement. Hood Hold Open Rod Pivot (Qty: 2) Hood Hold Open Rod ...

Dome Lamps
The dome lamp controls are in the headliner. (Dome Lamp Override): Press to turn the lamps off, even when a door is open. (Door): Press to turn the lamps on automatically when a door is opened. (On): Press to turn on the dome lamps. ...

© 2011-2026 Copyright www.ccruze.com