Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the body rear end panel.

Note: Drill factory welds in area of the rear end upper panel reinforcement (1) from above. Drill holes are necessary for later plug welds.

  1. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the tail lamp pocket.
Tail Lamp Pocket Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the tail lamp pocket as noted  from the original panel. Note: Clean and prepare the attaching surfaces for welding. ...

Other materials:

Safety System Check
Now and then, check that the safety belt reminder light, safety belts, buckles, latch plates, retractors, and anchorages are all working properly. Look for any other loose or damaged safety belt system parts that might keep a safety belt system from doing its job. See your dealer to have it rep ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR   ...

Rear Side Door Weatherstrip Replacement - Door Side
Rear Side Door Check Bolt Caution: Refer to Fastener Caution in the Preface section. Tighten 25 Nm (19 lb ft) Rear Side Door Weatherstrip - Door Side Procedure Unclip weatherstrip   from rear side door. When removing protective liners from adhesive tape, be care ...

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