Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the body rear end panel.

Note: Drill factory welds in area of the rear end upper panel reinforcement (1) from above. Drill holes are necessary for later plug welds.

  1. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the tail lamp pocket.
Tail Lamp Pocket Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the tail lamp pocket as noted  from the original panel. Note: Clean and prepare the attaching surfaces for welding. ...

Other materials:

Tire Terminology and Definitions
Air Pressure: The amount of air inside the tire pressing outward on each square inch of the tire. Air pressure is expressed in kPa (kilopascal) or psi (pounds per square inch). Accessory Weight: The combined weight of optional accessories. Some examples of optional accessories are automatic t ...

Instrument Panel Upper Trim Pad Insert Replacement
Preliminary Procedure Remove the instrument panel. Refer to Instrument Panel Assembly Replacement. Instrument Panel Upper Trim Pad Insert Screw (Qty: 6) Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 Nm (22 lb in) Instrument Panel Upper Trim Pad Insert Asse ...

Roof Console Replacement
Dome Lamp Bezel Roof Console Screw (Qty: 2) Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 Nm (22 lb in) Roof Console Assembly Procedure Disconnect  the electrical connectors. When replacing the driver information display bezel, remove the dri ...

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