Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the tail lamp pocket as noted  from the original panel.

Note:

  1. Clean and prepare the attaching surfaces for welding.

  1. Position the tail lamp pocket on the vehicle.
  2. Verify the fit of the tail lamp pocket.
  3. Clamp the tail lamp pocket into position.

  1. Plug weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Tail Lamp Pocket Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Steering Gear Replacement (Hydraulic Power Steering)
Special Tools EN 45059 Torque Angle Sensor Kit For equivalent regional tools, refer to Special Tools. Removal Procedure Turn the front wheels to the straight forward position and secure the steering  wheel from moving. Remove the lower steering intermediate shaft bolt (1). ...

Taillamps, Turn Signal, Sidemarker, Stoplamps, and Back-Up Lamps
Trunk Deck Inboard Taillamps 1. Open the trunk. 2. Remove the trunk deck trim cover (1). 3. Remove the bulb socket (2) by turning counterclockwise and pulling straight out. 4. Remove the bulb from the socket. 5. Install the new bulb in the bulb socket. 6. Install the bulb socket by turni ...

Steering Gear Boot Replacement
Special Tools CH-804 Drive Axle Seal Clamp Pliers Removal Procedure Remove the steering linkage outer tie rod. Refer to Steering Linkage Outer Tie Rod Replacement. Remove the steering linkage inner tie rod nut (1). Remove the steering gear outer boot clamp (2). Loosen the st ...

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