Chevrolet Cruze Repair Manual: Ultra High Strength Dual Phase Steel
This information provides repair recommendations and general guidelines for steel classified as Ultra High Strength Dual Phase Steel (Dual Phase Steel with a tensile strength greater than 800 MPa), also known as DPX.
General Motors recommends the following when repairing or replacing this type of steel during collision repair.
Note:
- Repair of this type of steel is not recommended.
- This type of steel should be replaced at factory joints only. Sectioning or partial replacement is not recommended.
- The use of heat to repair damage is not recommended for this type of steel.
- Stitch Welding is not recommended for this type of steel.
- This classification of steel can not be used as a backing reinforcement or a sleeve for a sectioning joint, unless a specific procedure is available.
Recommended Repairs:
- Squeeze Resistance Spot Welding can be used to replace factory spot welds, where applicable.
- MIG plug welding can be used to replace factory spot welds.
- MIG Brazing can be used to replace factory spot welds.
Special Tools and Equipment
Mild Steel
This information provides repair recommendations and general guidelines for
steel classified as Mild Steel. This type of steel normally has a
tensile strength less than 270 MPa. This includes the c ...
Frame and Underbody
Specifications
Engine Shield Replacement
Preliminary Procedure
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Engine Shield Bolt (Qty: 4)
Caution: Refer to ...
Other materials:
Rear Side Door Check Replacement
Preliminary Procedure
Remove rear side door trim panel. Refer to Rear Side Door
Trim Replacement
Remove the rear side door water deflector. Refer to Rear Side Door Water
Deflector Replacement
Rear Side Door Check Bolt
Caution: Refer to Fastener Caution in the Pre ...
Instrument Panel Outer Air Outlet Replacement - Left Side
Preliminary Procedure
Remove instrument panel lower trim pad cover - left side. Refer to
Instrument Panel Lower Trim Pad Cover Replacement.
Remove instrument panel cluster trim plate. Refer to Instrument Panel
Cluster Trim Plate Replacement.
Remove instrument panel cluster lo ...
Front Side Door Window Regulator Motor Replacement
Preliminary Procedure
Remove the front side door window regulator. Refer to Front Side Door Window
Regulator Replacement.
Front Side Door Window Regulator Motor Screw (Qty: 3)
Caution: Refer to Fastener Caution in the Preface section.
Tighten
9 N·m (80 lb in)
Front Side Door Wind ...
