Chevrolet Cruze Repair Manual: Ultra High Strength Dual Phase Steel
This information provides repair recommendations and general guidelines for steel classified as Ultra High Strength Dual Phase Steel (Dual Phase Steel with a tensile strength greater than 800 MPa), also known as DPX.
General Motors recommends the following when repairing or replacing this type of steel during collision repair.
Note:
- Repair of this type of steel is not recommended.
- This type of steel should be replaced at factory joints only. Sectioning or partial replacement is not recommended.
- The use of heat to repair damage is not recommended for this type of steel.
- Stitch Welding is not recommended for this type of steel.
- This classification of steel can not be used as a backing reinforcement or a sleeve for a sectioning joint, unless a specific procedure is available.
Recommended Repairs:
- Squeeze Resistance Spot Welding can be used to replace factory spot welds, where applicable.
- MIG plug welding can be used to replace factory spot welds.
- MIG Brazing can be used to replace factory spot welds.
Special Tools and Equipment
Mild Steel
This information provides repair recommendations and general guidelines for
steel classified as Mild Steel. This type of steel normally has a
tensile strength less than 270 MPa. This includes the c ...
Frame and Underbody
Specifications
Engine Shield Replacement
Preliminary Procedure
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Engine Shield Bolt (Qty: 4)
Caution: Refer to ...
Other materials:
Engine Heater
The engine heater, if available, can help in cold weather conditions at or below
−18°C (0°F) for easier starting and better fuel economy during engine warm-up. Plug
in the heater at least four hours before starting the vehicle. An internal thermostat
in the plug end of the cord will prev ...
Instrument Panel Outer Air Outlet Duct Replacement
Preliminary Procedure
Remove instrument panel assembly. Refer to Instrument Panel Assembly
Replacement.
Instrument Panel Outer Air Outlet Duct Screw (Qty: 7)
Caution: Refer to Fastener Caution in the Preface section.
Tighten
2.5 N·m (22 lb in)
Instrument Panel Outer Air Outlet Duct
Floo ...
Air Conditioning Compressor Replacement (1.6L LDE, LXV, and 1.8L 2H0)
Preliminary Procedures
Recover the refrigerant. Refer to Refrigerant Rec . overy and
Recharging.
Remove drive belt. Refer to Drive Belt Replacement.
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Disconnect the A/C compressor electrical connector
Re ...
