Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Front Bumper Fascia Replacement

Chevrolet Cruze Repair Manual / Body repair / Front Bumper Fascia Replacement

Preliminary Procedure

Preliminary Procedure

Remove the front bumper fascia opening cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement.

  1. Front Wheelhouse Liner Bolt (Qty: 8) Caution: Refer to Fastener Caution in the Preface section.

    Tighten 2.5 Nm(23 lb in)

  2. Front Bumper Fascia Bolt (Qty: 2) Tighten 9 Nm(80 lb in)
  3. Front Bumper Fascia Retainer (Qty: 4)
  4. Front Bumper Fascia Lower Stiffener Bolt (Qty: 3) Tip Only loosen the bolts.

    Tighten 2.5 Nm (23 lb in)

  5. Front Bumper Fascia

Procedure

  1. Unclip from front bumper fascia guides
  2. Pull forward to remove the front bumper fascia.
  3. Disconnect any electrical connectors.
  4. Transfer parts as needed.
Front Bumper Energy Absorber Bracket Replacement
Preliminary Procedure Remove the front bumper fascia opening cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement Drivetrain and Front Suspension Frame Bolt Front Caution: ...

Front Bumper Fascia Guide Replacement
Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Front Bumper Fascia Guide Rivet (Qty: 2) Headlamp Bolt Caution: Refer to Fastener Caution ...

Other materials:

Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR   Disabling and Enabling. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Remove the rear side door. Refer t ...

Installation Procedure
Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing along the edges of the rear inner wheelhouse as noted from the original panel. Note: If the location of the original plug weld holes can not be determined, space the slots every 40 mm (1½ in). Clean and prepare the ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the service panel as noted from the original panel. Clean and prepare the attaching surfaces for welding. Apply one-part windshield urethane adhesive as noted   from the original panel. Position the roof ...

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