Chevrolet Cruze Repair Manual: Headlining Trim Panel Replacement (With Sunroof)
Warning: Do not attempt to repair or alter the head impact energy-absorbing material glued to the headliner or to the garnish trims. If the material is damaged, replace the headliner and/or the garnish trim. Failure to do so could result in personal injury.
Caution: If a vehicle is equipped with a head curtain inflator module ensure that the inflator module and tether are undamaged. If tether or curtain airbag are damaged in any way, they must be replaced.
Caution: Use care when working around the head curtain inflator module. Sharp tools may puncture the curtain airbag. If the head curtain inflator module is damaged in any way, it must be replaced.
Preliminary Procedures
- Disable the SIR system. Refer to SIR Disabling and Enabling
- Remove the sunshade supports. Refer to Sunshade Support Replacement
- Remove the roof console. Refer to Roof Console Replacement
- Remove the windshield outside moisture sensor cover. Refer to Windshield Outside Moisture Sensor Cover Replacement
- Remove the assist handles. Refer to Assist Handle Replacement
- Remove the windshield garnish moldings. Refer to Windshield Garnish Molding Replacement
- Remove the center pillar upper garnish moldings. Refer to Center Pillar Upper Garnish Molding Replacement
- Remove the quarter window garnish moldings. Refer to Quarter Window Garnish Molding Replacement
- Move the front seat fully forward and recline.
- Headliner Trim Panel Retainer (Qty: 3)
- Headliner Trim Panel Assembly
Procedure
Disconnect the electrical connectors.
Front Floor Panel Carpet Replacement
Preliminary Procedures
Remove front seats. Refer to Driver or Passenger Seat
Replacement.
Remove rear seat. Refer to Rear Seat Replacement.
Remove the front floor console. R ...
Headlining Trim Panel Replacement (Without Sunroof)
Warning: Do not attempt to repair or alter the head impact
energy-absorbing material glued to the headliner or to the garnish
trims. If the material is damaged, replace the headliner and/or the ...
Other materials:
Installation Procedure
Align the front side door outer panel.
Verify the fit of the front side door outer panel.
Clamp the front side door outer panel
into position.
Pre-flanging the flange with BO-6396 pliers and BO-6392 tool kit .
Continue to hammer in stages along the hem flanges.
...
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR Dis ...
Installation Procedure
Cut the front compartment front rail in corresponding locations to fit
the remaining original panel. The sectioning joint should be
trimmed to allow a gap of one-and-one-half-times the metal thickness at the
sectioning joint.
Create a 50 mm (2 in) backing plate from the unused porti ...
