Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Headlining Trim Panel Replacement (Without Sunroof)

Chevrolet Cruze Repair Manual / Body hardware and trim / Floor Coverings and Headlinings / Headlining Trim Panel Replacement (Without Sunroof)

Warning: Do not attempt to repair or alter the head impact

Warning: Do not attempt to repair or alter the head impact energy-absorbing material glued to the headliner or to the garnish trims. If the material is damaged, replace the headliner and/or the garnish trim. Failure to do so could result in personal injury.

Caution: If a vehicle is equipped with a head curtain inflator module ensure that the inflator module and tether are undamaged. If tether or curtain airbag are damaged in any way, they must be replaced.

Caution: Use care when working around the head curtain inflator module. Sharp tools may puncture the curtain airbag. If the head curtain inflator module is damaged in any way, it must be replaced.

Preliminary Procedure

  1. Disable the SIR system. Refer to SIR Disabling and Enabling
  2. Remove the sunshade supports. Refer to Sunshade Support Replacement
  3. Remove the roof console. Refer to Roof Console Replacement
  4. Remove the windshield outside moisture sensor cover. Refer to Windshield Outside Moisture Sensor Cover Replacement
  5. Remove the assist handles. Refer to Assist Handle Replacement
  6. Remove the windshield garnish moldings. Refer to Windshield Garnish Molding Replacement
  7. Remove the center pillar upper garnish moldings. Refer to Center Pillar Upper Garnish Molding Replacement
  8. Remove the quarter window garnish moldings. Refer to Quarter Window Garnish Molding Replacement
  9. Move the front seat fully forward and recline.
  1. Headliner Trim Panel Retainer (Qty: 3)
  2. Headliner Trim Panel Assembly

Procedure

Disconnect the electrical connectors.

Headlining Trim Panel Replacement (With Sunroof)
Warning: Do not attempt to repair or alter the head impact energy-absorbing material glued to the headliner or to the garnish trims. If the material is damaged, replace the headliner and/or the ...

Instrument Panel and Console Trim
Specifications Instrument Panel Insulator Seal Replacement Preliminary Procedure Remove the instrument panel assembly. Refer to Instrument Panel Assembly Replacement. Instrument P ...

Other materials:

Installation Procedure
Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing along the edges of the rear inner wheelhouse as noted from the original panel. Note: If the location of the original plug weld holes can not be determined, space the slots every 40 mm (1½ in). Clean and prepare the ...

Pretensioner Handling and Scrapping
Special Tools EL-38826 SIR Deployment Harness EL-39401-B SIR Deployment Fixture For equivalent regional tools, refer to Special Tools. Warning: When you are carrying an undeployed seat belt pretensioner: Do not carry the seat belt pretensioner by the wires or connector on the preten ...

Overlap/Backing Plate Sectioning (Welding)
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Fit the service panel   to the vehicle to ensure a proper fit. Measure and mark a line at the sail panel 120 mm (4 3/4 in) from the back glass opening and 70 mm (2 3/4 in) rearward from the ...

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