Chevrolet Cruze Repair Manual: Installation Procedure

- Drill 8 mm (5/16 in) for plug welding along the edges of the drivetrain
and front suspension frame front support as noted from the
original panel.
- Clean and prepare the attaching surfaces for welding.

- Position the drivetrain and front suspension frame front support on the
vehicle.
- Verify the fit of the drivetrain and front suspension frame front
support.
- Clamp the drivetrain and front suspension frame front support into
position.

- Plug weld accordingly.

- Weld seam as noted from the original panel from the drivetrain and front
suspension frame front support to the front compartment
side rail.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti- Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Battery Voltage and Charging Messages
BATTERY SAVER ACTIVE
This message displays when the vehicle has detected that the battery voltage
is dropping beyond a reasonable point. The battery saver system starts reducing
features of the vehicle that may be noticed. At the point that features are disabled,
this message displays. Turn o ...
Infotainment
The names, logos, emblems, slogans, vehicle model names, and vehicle body designs
appearing in this manual including, but not limited to, GM, the GM logo, CHEVROLET,
the CHEVROLET Emblem, CRUZE, and the CRUZE logo are trademarks and/or service marks
of General Motors LLC, its subsidiaries, a ...
Installation Procedure
Cut the front compartment upper side rail in corresponding locations to
fit the remaining original panel. The sectioning joint should
be trimmed to allow a gap of one-and-one-half-times the metal thickness at
the sectioning joint.
Create a 50 mm (2 in) backing plate from the unused ...