Chevrolet Cruze Repair Manual: Installation Procedure
- Drill 8 mm (5/16 in) for plug welding along the edges of the drivetrain and front suspension frame front support as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the drivetrain and front suspension frame front support on the vehicle.
- Verify the fit of the drivetrain and front suspension frame front support.
- Clamp the drivetrain and front suspension frame front support into position.
- Plug weld accordingly.
- Weld seam as noted from the original panel from the drivetrain and front suspension frame front support to the front compartment side rail.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti- Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Drivetrain and Front Suspension Frame Front Support Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Air Conditioning Evaporator Hose Assembly Replacement
Preliminary Procedures
Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
Remove the headlamp - right side. Refer to Headlamp Replacement.
Loosen power steering fluid reservoir screw.
Remove brake pipes from the dash lower extension panel.
Remove engine mount. Ref ...
Hill and Mountain Roads
Driving on steep hills or through mountains is different than driving on flat
or rolling terrain. Tips for driving in these conditions include:
• Keep the vehicle serviced and in good shape.
• Check all fluid levels and brakes, tires, cooling system, and transmission.
• Shift to a lower g ...
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the service
panel as noted from the original panel.
Clean and prepare the attaching surfaces for welding.
Apply one-part windshield urethane adhesive as noted
from the original panel.
Position the roof ...
