Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the drivetrain and front suspension frame front support as noted from the original panel.
  2. Clean and prepare the attaching   surfaces for welding.

  1. Position the drivetrain and front suspension frame front support on the vehicle.
  2. Verify the fit of the drivetrain and front suspension frame front support.
  3. Clamp the drivetrain and front suspension frame front support into position.

  1. Plug weld accordingly.

  1. Weld seam as noted from the original panel from the drivetrain and front suspension frame front support to the front compartment side rail.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti- Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Drivetrain and Front Suspension Frame Front Support Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Front Bumper Energy Absorber Bracket Replacement
Preliminary Procedure Remove the front bumper fascia opening cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement Drivetrain and Front Suspension Frame Bolt Front Caution: Refer to Fastener Caution in the Preface section. Tighten 160 N·m (119 lb ft) Note: Do NOT reu ...

Rear Vision Camera (RVC)
This vehicle may have the RVC system. Read this entire section before using it. The RVC system can assist the driver when backing up by displaying a view of the area behind the vehicle. WARNING The RVC system does not display children, pedestrians, bicyclists, animals, or any other object loc ...

Ultra High Strength Dual Phase Steel
This information provides repair recommendations and general guidelines for steel classified as Ultra High Strength Dual Phase Steel (Dual Phase Steel with a tensile strength greater than 800 MPa), also known as DPX. General Motors recommends the following when repairing or replacing this type ...

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