Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the drivetrain and front suspension frame front support as noted from the original panel.
  2. Clean and prepare the attaching   surfaces for welding.

  1. Position the drivetrain and front suspension frame front support on the vehicle.
  2. Verify the fit of the drivetrain and front suspension frame front support.
  3. Clamp the drivetrain and front suspension frame front support into position.

  1. Plug weld accordingly.

  1. Weld seam as noted from the original panel from the drivetrain and front suspension frame front support to the front compartment side rail.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti- Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Drivetrain and Front Suspension Frame Front Support Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Windows
WARNING Never leave a child, a helpless adult, or a pet alone in a vehicle, especially with the windows closed in warm or hot weather. They can be overcome by the extreme heat and suffer permanent injuries or even death from heat stroke. The vehicle aerodynamics are designed to improve fuel ...

Steering Linkage Inner Tie Rod Replacement (Hydraulic Power Steering)
Special Tools CH-6247 Removal and Installation Tool for the Steering Linkage Inner Tie Rod For equivalent regional tools, refer to Special Tools. Removal Procedure Raise and support the vehicle. Refer to Lifting  and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to ...

Installation Procedure
Cut the front hinge pillar body in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint. Create a 50 mm (2 in) backing plate from the unused portion of ...

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