Chevrolet Cruze Repair Manual: Installation Procedure
- Remove the front wheelhouse rear panel brace (1) from service panel.
- Drill 8 mm (5/16 in) for plug welding instead of the adhesive noted from the front area of the original panel.
Note: Double the number of drills at the flange where front wheelhouse panel and front compartment side rail overlap (1).
- Drill 8 mm (5/16 in) for plug welding along the edges of the front wheelhouse as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the front wheelhouse on the vehicle.
- Verify the fit of the front wheelhouse.
- Clamp the front wheelhouse into position.
- Plug weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Front Wheelhouse Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Danger, Warnings, and Cautions
Warning messages found on vehicle labels and in this manual describe hazards
and what to do to avoid or reduce them.
Danger indicates a hazard with a high level of risk which will result in serious
injury or death.
Warning or Caution indicates a hazard that could result in injury or death.
WA ...
Floor Mats
WARNING
If a floor mat is the wrong size or is not properly installed, it can interfere
with the pedals.
Interference with the pedals can cause unintended acceleration and/or increased
stopping distance which can cause a crash and injury. Make sure the floor mat does
not interfere with the p ...
Inflatable Restraint Roof Rail Modules
The roof rail modules are located under the headliner extending from the
front windshield pillar to the rear window pillar. The roof rail
modules contain a housing, inflatable air bag, initiating device, and a canister
of gas generating material. The initiator is part of the roof
rail module d ...
