Chevrolet Cruze Repair Manual: Installation Procedure
- Remove the front wheelhouse rear panel brace (1) from service panel.
- Drill 8 mm (5/16 in) for plug welding instead of the adhesive noted from the front area of the original panel.
Note: Double the number of drills at the flange where front wheelhouse panel and front compartment side rail overlap (1).
- Drill 8 mm (5/16 in) for plug welding along the edges of the front wheelhouse as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the front wheelhouse on the vehicle.
- Verify the fit of the front wheelhouse.
- Clamp the front wheelhouse into position.
- Plug weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Front Wheelhouse Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Rear Compartment Lid Adjustment
Rear Compartment Lid
Caution: Refer to Fastener Caution in the Preface section.
Procedure
Loosen the rear compartment lid hinge bolt (Qty: 4) to
adjust the rear compartment lid.
Adjust the rear compartment lid in order to obtain an even gap between
the rear compartment ...
Hill and Mountain Roads
Driving on steep hills or through mountains is different than driving on flat
or rolling terrain. Tips for driving in these conditions include:
• Keep the vehicle serviced and in good shape.
• Check all fluid levels and brakes, tires, cooling system, and transmission.
• Shift to a lower g ...
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the body side
outer lower panel as noted from the original panel.
Note: If the location of the original plug weld holes can not be
determined, space the plug weld holes every 40 mm (1½ in).
Clean and prepare the attac ...
