Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

Note: Front wheelhouse rear panel brace (1) remains to the body.

Note: Front wheelhouse rear panel brace (1) remains to the body.

  1. Locate and mark all the necessary factory welds of the front wheelhouse.

  1. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Cut the adhesive in the front area (1) and where the front wheelhouse and the front compartment side rail overlap (2) with an appropriate tool.

  1. Remove the front wheelhouse.
Front Wheelhouse Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Remove the front wheelhouse rear panel brace (1) from service panel. Drill 8 mm (5/16 in) for plug welding instead of the adhesive noted from the front area of the original panel. ...

Other materials:

Driver or Passenger Seat Replacement
Removal Procedure Warning: Refer to SIR Warning in the Preface section. Warning: When carrying a live inflator module, make sure the bag opening is pointed away from you. This minimizes the chance of injury in the case of an accidental deployment. Never carry the inflator module by the wi ...

Shock Absorber Disposal
Warning: Use the proper eye protection when drilling to prevent metal chips from causing physical injury. Clamp the strut in a vise horizontally with the rod ( 1) completely extended. Drill a hole in the strut at the center of the end cap (3) using a 5 mm (3/16 in) drill bit. Gas o ...

Front Fender Replacement
Preliminary Procedure Remove the front bumper fascia. Refer to Front  Bumper Fascia Replacement Remove front bumper fascia guide. Refer to Front Bumper Fascia Replacement Remove the wheelhouse liner. Refer to Front Wheelhouse Liner Replacement Remove the headlamp. Refer to H ...

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