Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Remove the front wheelhouse rear panel brace (1) from service panel.

  1. Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing along the edges of the front wheelhouse (1).
  2. Clean and prepare the attaching surfaces for brazing.

Note: In MIG-brazing areas 50 mm (2 in) must be kept clear of

Note: In MIG-brazing areas 50 mm (2 in) must be kept clear of structural adhesive.

  1. Apply structural adhesive on the front area (1) and create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing where the front wheelhouse and the front compartment side rail overlap (2).

  1. Position the front wheelhouse on the vehicle.
  2. Verify the fit of the front wheelhouse.
  3. Clamp the front wheelhouse into position.

  1. Braze accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Front Wheelhouse Panel Rear Reinforcement Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Front Side Door Check Replacement
Prliminary Procedure Remove front side door trim panel. Refer to Front Side  Door Trim Replacement Remove the front side door water deflector. Refer to Front Side Door Water Deflector Replacement Front Side Door Check Link Bolt Caution: Refer to Fastener Caution in the ...

Rear Compartment Lid Emblem/Nameplate Replacement (VCDi AT)
Rear Compartment Lid Emblem Assembly Caution: Refer to Exterior Trim Emblem Removal Caution in the Preface section. Procedure The part and surface should be 21°C (70°F) prior to installation. The vehicle should remain 21°C (70°F) for one hour after assembly to allow adhesive to deve ...

Shock Absorber Replacement
Removal Procedure Raise and suitably support the vehicle. Refer to Lifting  and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation. Support the rear axle with a tall jack stand near the shock absorber. Remove the upp ...

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