Chevrolet Cruze Repair Manual: Installation Procedure

- Remove the front wheelhouse rear panel brace (1) from service panel.

- Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing along the edges
of the front wheelhouse (1).
- Clean and prepare the attaching surfaces for brazing.

Note: In MIG-brazing areas 50 mm (2 in) must be kept clear of
structural adhesive.
- Apply structural adhesive on the front area (1) and create 6 x 20 mm
(4/16 x 12/16 in) slots for MIG-brazing where the front
wheelhouse and the front compartment side rail overlap (2).

- Position the front wheelhouse on the vehicle.
- Verify the fit of the front wheelhouse.
- Clamp the front wheelhouse into position.

- Braze accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Problems with Route Guidance
Inappropriate route guidance can occur under one or more of the following conditions:
• The turn was not made on the road indicated.
• Route guidance might not be available when using automatic rerouting for the next
right or left turn.
• The route might not be changed when using automati ...
Air Hose Test
Caution: The air hose test should only be used on fully cured
urethane adhesive. Otherwise, damage to the urethane adhesive bead
could result in additional leaks.
Using a liquid detergent, diluted with water in a spray bottle, spray
the window at the edges. Begin at the bottom and grad ...
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR
Disabling and Enabling.
Disconnect the negative battery cable. Refer to ...