Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Cut the body lock pillar outer panel in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint.
  2. Create a 50 mm (2 in) backing plate from the unused portion of the service part.
  3. Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the sectioning cut on the remaining original part. Locate these holes 13 mm (1/2 in) from the edge of part and spaced 40 mm (1 1/2 in) apart.
  4. Prepare all mating surfaces as necessary
  5. Fit the backing plates halfway into the sectioning joints, clamp in place and braze to the vehicle.
  6. Align the body lock pillar outer panel.

  1. Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing in locations where you can not apply a resistance spot welder.
  2. Clean and prepare the attaching surfaces for spot welding and brazing.

Note: In MIG-brazing areas 50 mm (2 in) must be kept clear of structural adhesive.

  1. Apply structural adhesive to all attaching surfaces.

  1. Position the body lock pillar outer   panel on the vehicle.
  2. Verify the fit of the body lock pillar outer panel.
  3. Clamp the body lock pillar outer panel into position.

  1. Spot weld accordingly.

  1. Braze accordingly.
  2. To create a solid braze with minimum heat distortion, make 25 mm (1 in) stitch brazes along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch braze.
  3. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  4. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  5. Install all related panels and components.
  6. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  7. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and She ...

Body Lock Pillar Outer Panel Reinforcement Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Body Side Trim Panel Replacement - Left Side
Preliminary Procedure Remove the rear side door sill trim plate. Refer to Rear Side Door Sill  Trim Plate Replacement. Remove the rear seat back. Refer to Rear Seat Replacement. Remove the quarter window garnish molding. Refer to Quarter Window Garnish Molding Replacement. ...

Instrument Panel Upper Trim Pad Insert Replacement
Preliminary Procedure Remove the instrument panel. Refer to Instrument Panel Assembly Replacement. Instrument Panel Upper Trim Pad Insert Screw (Qty: 6) Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 Nm (22 lb in) Instrument Panel Upper Trim Pad Insert Asse ...

Bluetooth (Voice Recognition)
Using Voice Recognition To use voice recognition, press the button located on the steering wheel. Use the commands below for the various voice features. For additional information, say Help while you are in a voice recognition menu. Pairing A Bluetooth-enabled cell phone must be paired to ...

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