Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Align the rear compartment floor panel.

  1. Drill 4 mm (3/16 in) for rivets along the edges of the rear compartment floor were you cant apply a resistance spot welder.
  2. Clean and prepare the attaching surfaces for   spot welding and riveting.
  3. Apply structural adhesive to all attaching surfaces.
  4. Position the rear compartment floor panel on the vehicle.
  5. Verify the fit of the rear compartment floor panel.
  6. Clamp the rear compartment floor panel into position.
  7. Rivet the rear compartment floor panel.

  1. Spot weld accordingly.

  1. Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges of the floor panel rear reinforcement, the spare wheel carrier bracket and the rear wheelhouse panel rear brace as noted from the original panel.
  2. Clean and prepare the attaching surfaces for brazing.
  3. Position the floor panel rear reinforcement, the spare wheel carrier bracket and the rear wheelhouse panel rear brace on the vehicle.
  4. Verify the fit of the floor panel rear reinforcement, the spare wheel carrier bracket and the rear wheelhouse panel rear brace.

  1. Braze accordingly.
  2. Weld accordingly the weld studs as noted.
  3. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  4. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  5. Install all related panels and components
  6. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  7. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Rear Wheelhouse Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Accessories and Modifications
Adding non‐dealer accessories or making modifications to the vehicle can affect vehicle performance and safety, including such things as airbags, braking, stability, ride and handling, emissions systems, aerodynamics, durability, and electronic systems like antilock brakes, traction cont ...

Installation Procedure
Remove all mounds or loose pieces of urethane adhesive from the pinch-weld area. Inspect for any of the following problems in order to help prevent future breakage of the window: High weld Solder spots Hardened sealer Any other obstruction or irregularity in the pinch-weld fla ...

Steering Gear Boot Replacement
Special Tools CH-804 Drive Axle Seal Clamp Pliers Removal Procedure Remove the steering linkage outer tie rod. Refer to Steering Linkage Outer Tie Rod Replacement. Remove the steering linkage inner tie rod nut (1). Remove the steering gear outer boot clamp (2). Loosen the st ...

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