Chevrolet Cruze Repair Manual: Installation Procedure
- Align the rear compartment floor panel.

- Drill 4 mm (3/16 in) for rivets along the edges of the rear compartment
floor were you cant apply a resistance spot welder.
- Clean and prepare the attaching surfaces for
spot welding and riveting.
- Apply structural adhesive to all attaching surfaces.
- Position the rear compartment floor panel on the vehicle.
- Verify the fit of the rear compartment floor panel.
- Clamp the rear compartment floor panel into position.
- Rivet the rear compartment floor panel.

- Spot weld accordingly.

- Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges
of the floor panel rear reinforcement, the spare wheel
carrier bracket and the rear wheelhouse panel rear brace as noted from the
original panel.
- Clean and prepare the attaching surfaces for brazing.
- Position the floor panel rear reinforcement, the spare wheel carrier
bracket and the rear wheelhouse panel rear brace on the vehicle.
- Verify the fit of the floor panel rear reinforcement, the spare wheel
carrier bracket and the rear wheelhouse panel rear brace.

- Braze accordingly.
- Weld accordingly the weld studs as noted.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Front Fender Front Lower Bracket Replacement
Preliminary Procedure
Remove the front bumper fascia. Refer to Front Bumper Fascia
Replacement.
Remove the headlamp. Refer to Headlamp Replacement
Remove the front fender. Refer to Front Fender Replacement.
Front Fender Bracket Bolt
Caution: Refer to Fastener Caut ...
Installation Procedure
Cut the front compartment front rail in corresponding locations to fit
the remaining original panel. The sectioning joint should be
trimmed to allow a gap of one-and-one-half-times the metal thickness at the
sectioning joint.
Create a 50 mm (2 in) backing plate from the unused porti ...
Relieving Fuel Pressure Warning
Warning: Remove the fuel tank cap and relieve the fuel system
pressure before servicing the fuel system in order to reduce the risk of
personal injury. After you relieve the fuel system pressure, a small amount of
fuel may be released when servicing the fuel lines, the fuel
injection pump, or ...