Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the rear compartment floor panel.
  2. Note the number and location of weld studs for installation of the service assembly.
  3. Drill all factory welds.

  1. Remove the damaged rear compartment floor panel.
Rear Compartment Floor Panel Sectioning (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Align the rear compartment floor panel. Drill 4 mm (3/16 in) for rivets along the edges of the rear compartment floor were you cant apply a resistance spot welder. Clean and prepare ...

Other materials:

Rear Compartment Lid Hinge Torque Rod Replacement
Preliminary Procedure Remove rear compartment lid. Refer to Rear Compartment Lid Replacement. Special Tools BO-125 Torque Rod Lifter For equivalent regional tools, refer to Special Tools. Rear Compartment Lid Hinge Torque Rod - Right Side Tip Only use the special tool to remove and i ...

Installation Procedure
Create 8 x 14 mm (5/16 x 15/16 in) slots for MIG-Brazing along the edges of the drivetrain and front suspension frame front support as noted from the original panel. Clean and prepare the attaching  surfaces for brazing. Position the drivetrain and front suspension frame ...

Installation Procedure
Remove rear end upper panel extension (1) from service part. Cut Cut the body side inner panel in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioni ...

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