Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Apply structural adhesive on the flanges of the rear side door inner panel where the rear side door outer panel bears on.
  2. Align the rear side door outer panel.
  3. Verify the fit of the rear side door outer panel.

  1. Clamp the rear side door outer  panel into position.
  2. Pre-flanging the flange with BO-6396 pliers and BO-6392 tool kit .

  1. Continue to hammer in stages along the hem flanges.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Install the rear side door outside handle. Refer to Rear Side Door Outside Handle Replacement.
  4. Install the rear side door. Refer to Rear Side Door Replacement.
  5. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  6. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection
  7. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR   Disabling and Enabling. Disconnect the negative battery cable. R ...

Rear Rail Sectioning (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Rear Compartment Lid Adjustment
Rear Compartment Lid Caution: Refer to Fastener Caution in the Preface section. Procedure Loosen the rear compartment lid hinge bolt (Qty: 4) to   adjust the rear compartment lid. Adjust the rear compartment lid in order to obtain an even gap between the rear compartment ...

Front Suspension
Specifications Front Suspension Components Drivetrain and Front Suspension Frame Front Stabilizer Shaft Drivetrain and Front Suspension Frame Rear Insulator Front Stabilizer Shaft Link Front Suspension Strut Insulator Assembly Front Spring Shock Absorber Assembly Front Whe ...

Child Seat Restraint System
Warning: A child in a rear-facing child restraint can be seriously injured if the right-front passengers air bag inflates. This is because the back of a rear-facing child restraint would be very close to the inflating air bag. NEVER use a rear-facing child restraint in this vehicle. If a forwa ...

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