Chevrolet Cruze Repair Manual: Installation Procedure
- Apply structural adhesive on the flanges of the rear side door inner panel where the rear side door outer panel bears on.
- Align the rear side door outer panel.
- Verify the fit of the rear side door outer panel.
- Clamp the rear side door outer panel into position.
- Pre-flanging the flange with BO-6396 pliers and BO-6392 tool kit .
- Continue to hammer in stages along the hem flanges.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Install the rear side door outside handle. Refer to Rear Side Door Outside Handle Replacement.
- Install the rear side door. Refer to Rear Side Door Replacement.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the
Preface section.
Disable the SIR System. Refer to SIR
Disabling and Enabling.
Disconnect the negative battery cable. R ...
Rear Rail Sectioning (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the front
wheelhouse front panel as noted from the original panel.
Drill 8 mm (5/16 in) for plug welding where front wheelhouse front panel
and front wheelhouse overlap.
Clean and prepare the attaching surfaces f ...
Rear Side Door Wiring Harness Replacement
Preliminary Procedure
Remove the rear side door inner panel trim. Refer to Rear Side Door Trim
Replacement.
Rear Side Door Wiring Harness
Warning: Unless directed otherwise, the ignition and start switch must be
in the OFF or LOCK position, and all electrical
loads must be OFF befor ...
Power Door Latch Description and Operation
Power Door Latch System Components
The power door latch system consists of the following components:
Remote control door lock receiver
Body control module (BCM)
Driver door latch
Passenger door latch
Left rear door latch
Right rear door latch
Door handle assemblies
Power Door Lat ...
