Chevrolet Cruze Repair Manual: Installation Procedure
- Apply structural adhesive on the flanges of the rear side door inner panel where the rear side door outer panel bears on.
- Align the rear side door outer panel.
- Verify the fit of the rear side door outer panel.
- Clamp the rear side door outer panel into position.
- Pre-flanging the flange with BO-6396 pliers and BO-6392 tool kit .
- Continue to hammer in stages along the hem flanges.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Install the rear side door outside handle. Refer to Rear Side Door Outside Handle Replacement.
- Install the rear side door. Refer to Rear Side Door Replacement.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the
Preface section.
Disable the SIR System. Refer to SIR
Disabling and Enabling.
Disconnect the negative battery cable. R ...
Rear Rail Sectioning (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Rear Side Door Window Adjustment
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface
section.
Warning: Refer to Express Window Down Warning in the Preface section.
Preliminary Procedures
Remove the rear side door trim. Refer to Rear Side Door Trim
Replacement.
Remove the water deflector. ...
Fuel and Evaporative Emission Pipe Warning
Warning: In order to reduce the risk of fire and personal injury observe
the following items:
Replace all nylon fuel pipes that are nicked, scratched or damaged
during installation, do not attempt to repair the sections of the
nylon fuel pipes
Do not hammer directly on the fuel harness ...
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR Dis ...
