Chevrolet Cruze Repair Manual: Installation Procedure
- Apply structural adhesive on the flanges of the rear side door inner panel where the rear side door outer panel bears on.
- Align the rear side door outer panel.
- Verify the fit of the rear side door outer panel.
- Clamp the rear side door outer panel into position.
- Pre-flanging the flange with BO-6396 pliers and BO-6392 tool kit .
- Continue to hammer in stages along the hem flanges.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Install the rear side door outside handle. Refer to Rear Side Door Outside Handle Replacement.
- Install the rear side door. Refer to Rear Side Door Replacement.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the
Preface section.
Disable the SIR System. Refer to SIR
Disabling and Enabling.
Disconnect the negative battery cable. R ...
Rear Rail Sectioning (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Rear Side Door Wiring Harness Replacement
Preliminary Procedure
Remove the rear side door inner panel trim. Refer to Rear Side Door Trim
Replacement.
Rear Side Door Wiring Harness
Warning: Unless directed otherwise, the ignition and start switch must be
in the OFF or LOCK position, and all electrical
loads must be OFF befor ...
Installation Procedure
Position the front end upper tie bar (1) on the vehicle.
Verify the fit of the front end upper tie bar.
Clamp the front end upper tie bar into position.
Weld seam accordingly.
Weld seam accordingly.
Grind down weld seams as needed for related panels and components.
...
Ignition Positions (Keyless Access)
The vehicle has an electronic keyless ignition with pushbutton start.
Pressing the button cycles it through three modes, ACC/ACCESSORY, ON/RUN/START,
and Stopping the Engine/OFF.
The transmitter must be in the vehicle for the system to operate.
If the pushbutton start is not working, the vehi ...
