Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Apply structural adhesive on the flanges of the rear side door inner panel where the rear side door outer panel bears on.
  2. Align the rear side door outer panel.
  3. Verify the fit of the rear side door outer panel.

  1. Clamp the rear side door outer  panel into position.
  2. Pre-flanging the flange with BO-6396 pliers and BO-6392 tool kit .

  1. Continue to hammer in stages along the hem flanges.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Install the rear side door outside handle. Refer to Rear Side Door Outside Handle Replacement.
  4. Install the rear side door. Refer to Rear Side Door Replacement.
  5. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  6. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection
  7. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR   Disabling and Enabling. Disconnect the negative battery cable. R ...

Rear Rail Sectioning (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Rear Axle Replacement
Special Tools EN 45059 Torque Angle Sensor Kit For equivalent regional tools, refer to Special Tools. Removal Procedure Raise and suitably support the vehicle. Refer to Lifting   and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and ...

Power Steering Gear Inlet Pipe/Hose Replacement
Removal Procedure Remove front bumper fascia. Refer to Front Bumper Fascia Replacement Remove as much power steering fluid from the remote power steering fluid reservoir as possible. Place drain pans under the vehicle as needed. Remove power steering gear inlet hose bolt (1). ...

Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR   Disabling and Enabling. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Remove the rear side door. Refer t ...

© 2011-2025 Copyright www.ccruze.com