Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove the rear side door. Refer to Rear Side Door Replacement.
- Remove the rear side door outside handle. Refer to Rear Side Door Outside Handle Replacement.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Grind the edges of the rear side door outer panel to separate the outer door panel from the door shell.
- Remove the rear side door outer door panel.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Straighten the edges of the door shell.
Rear Side Door Outer Panel Replacement (MIG-Brazing)
Special Tools
BO-6396 Bonding Pliers
BO-6392 Flanging Tool Kit
For equivalent regional tools, refer to Special Tools.
Note: According to different corrosion warranties, only the
regional m ...
Installation Procedure
Apply structural adhesive on the flanges of the rear side door inner
panel where the rear side door outer panel bears on.
Align the rear side door outer panel.
Verify the fit of the rear sid ...
Other materials:
Installation Procedure
Cut the roof front header panel in corresponding locations to fit the
remaining original panel. The sectioning joint should be trimmed
to allow a gap of one-and-one-half-times the metal thickness at the
sectioning joint.
Create a 50 mm (2 in) backing plate from the unused portion of ...
Headlamps, Front Turn Signal and Parking Lamps
1. Parking/Turn Signal Lamp
2. High-Beam Headlamp/ Low-Beam Headlamp and DRL
High-Beam Headlamp/ Low-Beam Headlamp and DRL
1. Open the hood
2. For the driver side bulb, remove the windshield washer bottle filler neck by
firmly pulling it straight up and out of the bottle.
3. Remove the co ...
Automatic Transmission
It is better not to park with the engine running.
If the vehicle is left with the engine running, follow the proper steps to be
sure the vehicle will not move.
If parking on a hill and pulling a trailer.
The automatic transmission has a shift lever located on the console between the
seats.
...
