Chevrolet Cruze Repair Manual: Installation Procedure
- Cut the rear side rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint.
- Create a 50 mm (2 in) backing plate from the unused portion of the service part.
- Drill 8 mm (5/16 in) along the sectioning cut on the remaining original part. Locate these holes 13 mm (1/2 in) from the edge of part and spaced 40 mm (1½ in) apart.
- Prepare all mating surfaces as necessary.
- Fit the backing plates halfway into the sectioning joints, clamp in place and plug weld to the vehicle.
- Align the rear side rail.
- Drill 8 mm (5/1 in) for plug welding along the edges of the rear side rail as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the rear side rail on the vehicle.
- Verify the fit of the rear side rail.
- Clamp the rear side rail into position.
- Plug weld accordingly.
- To create a solid weld with minimum heat distortion, make 25 mm (1 in) stitch welds along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch weld
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and She ...
Rear Rail Sectioning (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Park Brake and P (Park) Mechanism Check
WARNING
When you are doing this check, the vehicle could begin to move.
You or others could be injured and property could be damaged.
Make sure there is room in front of the vehicle in case it begins to roll. Be
ready to apply the regular brake at once should the vehicle begin to move.
Park on ...
Hood Primary Latch Release Cable Replacement
Preliminary Procedure
Remove hood primary latch release cable handle. Refer to Hood Primary
Latch Release Cable Handle Replacement.
Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement
Remove the radiator grille support. Refer to Radiator Grille
Reinforcem ...
Front Fog Lamps
For vehicles with front fog lamps, the button is on the outboard side of the
instrument panel.
The ignition must be on to turn on the fog lamps.
(Front Fog Lamps): Press
to turn the fog lamps on or off. An indicator light on the instrument cluster comes
on when the fog lamps are on.
The ...
