Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Collision Sectioning Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Create cut lines on the rear side rail.

Note: Do not damage any other panels or reinforcements.

Note: Do not damage any other panels or reinforcements.

  1. Cut the panel where sectioning is to be performed.

  1. Locate and mark all the necessary factory welds of the rear side rail.
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove  the damaged rear side rail.
Rear Rail Sectioning (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Cut the rear side rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness a ...

Other materials:

Air Conditioning Compressor and Condenser Hose Replacement (1.6L LXT)
Removal Procedure Recover the refrigerant. Refer to Refrigerant Rec   overy and Recharging. Remove front bumper fascia. Refer to Front Bumper Fascia Replacement. Remove A/C compressor and condenser hose nut (1) from A/C condensor (2). Remove A/C compressor and ...

Taillamps, Turn Signal, Sidemarker, Stoplamps, and Back-Up Lamps
Trunk Deck Inboard Taillamps 1. Open the trunk. 2. Remove the trunk deck trim cover (1). 3. Remove the bulb socket (2) by turning counterclockwise and pulling straight out. 4. Remove the bulb from the socket. 5. Install the new bulb in the bulb socket. 6. Install the bulb socket by turni ...

Steering Wheel Inflatable Restraint Module Replacement
Removal Procedure Warning: When carrying a live inflator module, make sure the bag opening is pointed away from you. This minimizes the chance of injury in the case of an accidental deployment. Never carry the inflator module by the wires. Never carry the inflator module by the connector on t ...

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