Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

Note: If the location of the original plug weld holes can not be

Note: If the location of the original plug weld holes can not be determined, space the braze holes every 40 mm (1½ in).

  1. Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges of the rear floor panel filler as noted from the original panel.
  2. Clean and prepare the attaching  surfaces for welding.

  1. Position the rear floor panel filler on the vehicle.
  2. Verify the fit of the rear floor panel filler.
  3. Clamp the rear floor panel filler into position.

  1. Braze accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Tail Lamp Pocket Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Taillamps, Turn Signal, Sidemarker, Stoplamps, and Back-Up Lamps
Trunk Deck Inboard Taillamps 1. Open the trunk. 2. Remove the trunk deck trim cover (1). 3. Remove the bulb socket (2) by turning counterclockwise and pulling straight out. 4. Remove the bulb from the socket. 5. Install the new bulb in the bulb socket. 6. Install the bulb socket by turni ...

Front Seat Belt System
The front seat belt system includes a driver and passenger seat belt pretensioner retractor. Both front seat belt pretensioners includes a seat belt switch in the seat buckle which controls a reminder lamp and a tone alarm. Note: The front passenger seat is equipped with a passenger presence ...

Rear Spring Replacement
Removal Procedure Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle. Support the rear axle with a tall jack stand near the shock absorber. Remove the lower shock bolt. Refer to Shock Absorber Replacement. Using the tall jack stands, slowly lower the rear a ...

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