Chevrolet Cruze Repair Manual: Installation Procedure
Note: If the location of the original plug weld holes can not be determined, space the braze holes every 40 mm (1½ in).
- Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges of the rear floor panel filler as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the rear floor panel filler on the vehicle.
- Verify the fit of the rear floor panel filler.
- Clamp the rear floor panel filler into position.
- Braze accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Tail Lamp Pocket Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Filling a Portable Fuel Container
WARNING
Filling a portable fuel container while it is in the vehicle can cause fuel
vapors that can ignite either by static electricity or other means. You or others
could be badly burned and the vehicle could be damaged. Always:
• Use approved fuel containers.
• Remove the container from the ...
Restraint System
Note: If the vehicle has been in a collision, refer to Repairs and
Inspections Required After a Collision for additional information.
Vehicle has front and rear seat belts that are the primary means of occupant
restraint. Seat belts help to keep the occupants inside the
passenger compartment a ...
Front Side Door Replacement
Preliminary Procedure
Remove the front side door trim panel. Refer to Front Side Door Trim
Replacement.
Front Side Door Check Link Bolt
Caution: Refer to Fastener Caution in the Preface section.
Procedure
Remove the water deflector.
Disconnect the door electrical connector.
Su ...
