Chevrolet Cruze Repair Manual: Installation Procedure
Note: If the location of the original plug weld holes can not be determined, space the braze holes every 40 mm (1½ in).
- Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges of the rear floor panel filler as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the rear floor panel filler on the vehicle.
- Verify the fit of the rear floor panel filler.
- Clamp the rear floor panel filler into position.
- Braze accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Tail Lamp Pocket Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Inflatable Restraint Passenger Presence Detection System - If Equipped
Note: The passenger presence detection system includes an ECU and a
sensor mat that can be serviced separately. After repairing or
replacing any part of the passenger presence detection system, the system must
be rezeroed in order to function properly.
The passenger presence detection system i ...
Driver or Passenger Seat Replacement
Removal Procedure
Warning: Refer to SIR Warning in the Preface section.
Warning: When carrying a live inflator module, make sure the bag
opening is pointed away from you. This minimizes the chance of
injury in the case of an accidental deployment. Never carry the inflator module
by the wi ...
Removal Procedure
Disable the SIR System. Refer to SIR Disabling and Enabling.
Disconnect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
Remove all related panels and components.
Visually inspect the damage. Repair as much of the damage as possible.
Remove the ...
