Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the tail lamp pocket as noted  from the original panel.

Note:

  1. Clean and prepare the attaching surfaces for welding.

  1. Position the tail lamp pocket on the vehicle.
  2. Verify the fit of the tail lamp pocket.
  3. Clamp the tail lamp pocket into position.

  1. Plug weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Tail Lamp Pocket Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Center Pillar Upper Garnish Molding Replacement
Preliminary Procedure Remove the center pillar lower garnish molding. Refer to Center Pillar Lower Ga   rnish Molding Replacement Remove the seat belt from the front seat. Refer to Driver or Passenger Seat Retractor Side Belt Replacement Center Pillar Upper Garnish Mo ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR Disabling ...

Thread Inserts
General Purpose Thread Repair Kits. These kits are available commercially. Repair Procedure Warning: Refer to Safety Glasses Warning in the Preface section. Note: Refer to the thread repair kit manufacturer's instructions regarding the size of the drill and tap to use. Avoid any buildup ...

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