Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the tail lamp pocket as noted  from the original panel.

Note:

  1. Clean and prepare the attaching surfaces for welding.

  1. Position the tail lamp pocket on the vehicle.
  2. Verify the fit of the tail lamp pocket.
  3. Clamp the tail lamp pocket into position.

  1. Plug weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Tail Lamp Pocket Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Installation Procedure
Cut the rear side rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint. Create a 50 mm (2 in) backing plate from the unused portion of the serv ...

Front Suspension Description and Operation
The front suspension has 2 primary purposes: Isolate the driver from irregularities in the road surface. Define the ride and handling characteristics of the vehicle. The front suspension absorbs the impact of the tires travelling over irregular road surfaces and dissipates this energy thr ...

Front Side Door Wiring Harness Replacement
Preliminary Procedure Remove the front side door inner panel trim. Refer to Front Side Door Trim Replacement. Front Side Door Wiring Harness Warning: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before ...

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