Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the tail lamp pocket as noted  from the original panel.

Note:

  1. Clean and prepare the attaching surfaces for welding.

  1. Position the tail lamp pocket on the vehicle.
  2. Verify the fit of the tail lamp pocket.
  3. Clamp the tail lamp pocket into position.

  1. Plug weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Tail Lamp Pocket Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR  Dis ...

Windshield Washer Pump Replacement
Removal Procedure Remove the front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement. Disconnect the washer pump electrical connector (1). Disconnect the washer pump hose (2) from the washer pump (3). Using a small flat-bladed tool, remove the washer pump from the washer ...

Removal Procedure
Remove the drivetrain and front suspension frame. Refer to Drivetrain and Front   Suspension Frame Replacement. Mark Installation position of insulator (2) at frame (1). Cut out frame insulator core (1) from frame insulator (2). Note: On the rear insulator dril ...

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