Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the tail lamp pocket as noted  from the original panel.

Note:

  1. Clean and prepare the attaching surfaces for welding.

  1. Position the tail lamp pocket on the vehicle.
  2. Verify the fit of the tail lamp pocket.
  3. Clamp the tail lamp pocket into position.

  1. Plug weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Tail Lamp Pocket Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Steering Linkage Inner Tie Rod Replacement (Hydraulic Power Steering)
Special Tools CH-6247 Removal and Installation Tool for the Steering Linkage Inner Tie Rod For equivalent regional tools, refer to Special Tools. Removal Procedure Raise and support the vehicle. Refer to Lifting  and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to ...

Water Management Description and Operation
Plenum Water Flow Direction and Cleaning A large percentage of water will flow off the windshield area into the plenum chamber drain system and then down the outside on the plenum to the underside of the vehicle. To ensure that the plenum chamber water management system performs properly, the ...

Instrument Panel Upper Compartment Replacement
Instrument Panel Upper Compartment Screw (Qty: 2) Caution: Refer to Fastener Caution in the Preface section. Procedure Before removing the instrument panel upper compartment screws, remove mat. Tighten 2.5 N·m (23 lb in) Instrument Panel Upper Compartment Assembly ...

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