Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Locate and mark all the necessary factory welds of the body rear end panel.
Note: Drill factory welds in area of the rear end upper panel reinforcement (1) from above. Drill holes are necessary for later plug welds.
- Drill all factory welds. Note the number and location of welds for installation of the service assembly.
- Remove the tail lamp pocket.
Tail Lamp Pocket Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the tail lamp
pocket as noted from the original panel.
Note:
Clean and prepare the attaching surfaces for welding.
...
Other materials:
Rear Compartment Lid Replacement
Preliminary Procedure
Remove the rear compartment lid inner panel trim. Refer to Rear Compartment
Lid Inner Panel Trim Replacement.
Rear Compartment Lid Hinge Bolt (Qty: 4)
Caution: Refer to Fastener Caution in the Preface section.
Tighten
9 N·m (80 lb ft)
Rear Compartment Lid
...
Steering Gear Replacement (Hydraulic Power Steering)
Special Tools
EN 45059 Torque Angle Sensor Kit
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Turn the front wheels to the straight forward position and secure the
steering wheel from moving.
Remove the lower steering intermediate shaft bolt (1).
...
Steering Angle Sensor Calibration Warning
Warning: For vehicles with electric power steering (EPS) and without
a vehicle stability enhancement program, the steering angle sensor
MUST always be calibrated after the battery has been disconnected. Failure to
calibrate the steering angle sensor could limit the operation
of the EPS system ...
