Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the body rear end panel.

Note: Drill factory welds in area of the rear end upper panel reinforcement (1) from above. Drill holes are necessary for later plug welds.

  1. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the tail lamp pocket.
Tail Lamp Pocket Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the tail lamp pocket as noted  from the original panel. Note: Clean and prepare the attaching surfaces for welding. ...

Other materials:

Windshield Wiper/Washer
The windshield wiper/washer lever is on the right side of the steering column. With the ignition in ACC/ ACCESSORY or ON/RUN, move the windshield wiper lever to select the wiper speed. HI: Use for fast wipes. LO: Use for slow wipes. INT: Move the lever up to INT for intermittent wipes, th ...

Lifting and Jacking the Vehicle
Note: The use of a LOW PROFILE LIFT ARMS SYSTEM may be required to avoid unwanted contact with the vehicle's body and structure depending on lifting equipment used. Refer to the manufacture's recommendation for their applications of low profile lift arms system for their lifting equipment. ...

Installation Procedure
Position the front end upper tie bar (1) on the vehicle. Verify the fit of the front end upper tie bar. Clamp the front end upper tie bar into position. Weld seam accordingly. Weld seam accordingly. Grind down weld seams as needed for related panels and components. ...

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