Chevrolet Cruze Repair Manual: Front Side Door Adjustment
Preliminary Procedure
Remove the front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement.
Front Side Door
Caution: Refer to Fastener Caution in the Preface section.
Procedure
- Loosen the front side door hinge bolt (Qty: 4) to adjust the front side door.
- Adjust the front side door in order to obtain an even gap between the front side door and the roof, the rear door, the rocker panel and the front fender and so that the front side door is flush with the roof, the rear door, the rocker panel and the front fender.
Adjustment
- Front side door to roof (a) 6.0 mm ± 1.0 mm (0.24 in ± 0.04 in)
- Front side door to rear door (b) 3.5 mm ± 0.75 mm (0.14 in ± 0.03 in)
- Front side door to rocker panel (c) 4.5 mm ± 1.0 mm (0.18 in ± 0.04 in)
- Front side door to front fender (d) 3.5 mm ± 0.75 mm (0.14 in ± 0.03 in)
Tighten 25 N·m (19 lb ft)
Rear Side Door Check Replacement
Preliminary Procedure
Remove rear side door trim panel. Refer to Rear Side Door
Trim Replacement
Remove the rear side door water deflector. Refer to Rear Side Door Water
De ...
Front Side Door Replacement
Preliminary Procedure
Remove the front side door trim panel. Refer to Front Side Door Trim
Replacement.
Front Side Door Check Link Bolt
Caution: Refer to Fastener Caution in the Preface ...
Other materials:
Front Side Door Replacement
Preliminary Procedure
Remove the front side door trim panel. Refer to Front Side Door Trim
Replacement.
Front Side Door Check Link Bolt
Caution: Refer to Fastener Caution in the Preface section.
Procedure
Remove the water deflector.
Disconnect the door electrical connector.
Su ...
Installation Procedure
Clean and prepare the attaching surfaces for welding.
Apply one-part windshield urethane adhesive as noted from the original
panel.
Position the roof panel (1) on the
vehicle.
Verify the fit of the panel.
Clamp the panel into position.
Spot weld accor ...
Installation Procedure
Position the front end upper tie bar (1) on the vehicle.
Verify the fit of the front end upper tie bar.
Clamp the front end upper tie bar into position.
Braze accordingly.
Braze accordingly.
Grind down weld seams as needed for related panels and components.
Clean a ...
