Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Front Side Door Replacement

Preliminary Procedure

Preliminary Procedure

Remove the front side door trim panel. Refer to Front Side Door Trim Replacement.

  1. Front Side Door Check Link Bolt

Caution: Refer to Fastener Caution in the Preface section.

Procedure

  1. Remove the water deflector.
  2. Disconnect the door electrical connector.
  3. Support the door before removing the hinge bolts.
  4. With the aid of an assistant, remove the door.

Tighten 25 N·m (18 lb ft)

  1. Front Side Door Lower Hinge Bolt (Qty: 2)

Tighten 25 N·m (18 lb ft)

  1. Front Side Door Upper Hinge Bolt (Qty: 2)

Tighten 25 N·m (18 lb ft)

  1. Front Side Door

Procedure

  1. Transfer all of the internal components.
  2. Adjust the front side door as needed. Refer to Front Side Door Adjustment.
Front Side Door Adjustment
Preliminary Procedure Remove the front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement. Front Side Door Caution: Refer to Fastener Caution in the Preface section. Procedure ...

Rear Side Door Adjustment
Rear Side Door Caution: Refer to Fastener Caution in the Preface section. Procedure Loosen the rear door hinge bolt (Qty: 4)  to adjust the rear door. Adjust the rear door in order to ...

Other materials:

Installation Procedure
Cut the front end upper tie bar in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint. Create a 50 mm (2 in) backing plate from the unused portion of ...

Instrument Panel Outer Air Outlet Replacement - Left Side
Preliminary Procedure Remove instrument panel lower trim pad cover - left side. Refer to Instrument Panel Lower Trim  Pad Cover Replacement. Remove instrument panel cluster trim plate. Refer to Instrument Panel Cluster Trim Plate Replacement. Remove instrument panel cluster lo ...

Heated Oxygen and Oxygen Sensor Caution
Caution: Do not remove the pigtail from either the heated oxygen sensor (HO2S) or the oxygen sensor (O2S). Removing the pigtail or the connector will affect sensor operation. Handle the oxygen sensor carefully. Do not drop the HO2S. Keep the in-line electrical connector and the louvered end fr ...

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