Chevrolet Cruze Repair Manual: Installation Procedure
- Clean and prepare the attaching surfaces for welding.
- Apply one-part windshield urethane adhesive as noted from the original panel.
- Position the roof panel (1) on the vehicle.
- Verify the fit of the panel.
- Clamp the panel into position.
- Spot weld accordingly as noted from the original panel.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in
the Preface section.
Disable the SIR System. Refer to SIR Disabling
and Enabling.
Disconnect the negative battery cable. ...
Roof Front Header Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Removal Procedure
Turn the front wheels to the straight forward position and secure the
steering wheel from moving.
Remove the 2 lower steering intermediate shaft bolts (1).
Remove the steering intermediate shaft from the steering gear.
Raise and support the vehicle. Refer to Lifting and Jac ...
Installation Procedure
Install the following components on the drivetrain and front suspension
frame if removed:
The radiator support brackets.
The stabilizer shaft--Refer to Stabilizer Shaft Replacement.
The lower control arms--Refer to Lower Control Arm Replacement.
The steering gear--Refer to Steering ...
Installation Procedure
Cut the roof front header panel in corresponding locations to fit the
remaining original panel. The sectioning joint should be trimmed
to allow a gap of one-and-one-half-times the metal thickness at the
sectioning joint.
Create a 50 mm (2 in) backing plate from the unused portion of ...
