Chevrolet Cruze Repair Manual: Installation Procedure

- Position the front end upper tie bar (1) on the vehicle.
- Verify the fit of the front end upper tie bar.
- Clamp the front end upper tie bar into position.

- Braze accordingly.

- Braze accordingly.
- Grind down weld seams as needed for related panels and components.
- Clean and prepare the attaching surfaces for welding.

- Position the front end sheet metal cross panel reinforcement (1) on the
vehicle.
- Verify the fit of the front end upper tie bar.
- Clamp the front end sheet metal cross panel reinforcement into position.

- Spot weld accordingly.
- Use factory slots for slot brazing.
- Install front bumper impact bar before applying the sealers and
anti-corrosion materials.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection
- Enable the SIR system. Refer to SIR Disabling and Enabling
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. ...
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Forward Lamp Wiring Harness Replacement
Preliminary Procedures
Remove the front bumper. Refer to Front Bumper Fascia Replacement.
Remove the headlamp. Refer to Headlamp Replacement.
Using a scan tool, check for DTCs.
Forward Lamp Wiring Harness
Tip
Create a work area large enough to lay out the new and old wiring
ha ...
Installation Procedure
Prepare all mating surfaces as necessary.
Align the body lock pillar outer panel reinforcement.
Create 8 x 24 mm (5/16 x 15/16 in) slots for MIG-brazing upper (1) and
lower (2).
Clean and prepare the attaching surfaces for spot welding and brazing.
Position the body loc ...
Front Wheel Drive Shaft Replacement - Left Side
Special Tools
CH-313 Slide Hammer
CH-6003 Axle Shaft Remover
CH-46376 Holding Wrench
CH-49400 Hub Spindle Remover
DT-6332 Seal Protector
EN-956-1 Extension
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Warning: To prevent personal injury and/or component ...