Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Position the front end upper tie bar (1) on the vehicle.
  2. Verify the fit of the front end upper tie bar.
  3. Clamp the front end upper tie bar into position.

  1. Braze accordingly.

  1. Braze accordingly.
  2. Grind down weld seams as needed for related panels and components.
  3. Clean and prepare the attaching surfaces for welding.

  1. Position the front end sheet metal cross panel reinforcement (1) on the vehicle.
  2. Verify the fit of the front end upper tie bar.
  3. Clamp the front end sheet metal cross panel reinforcement into position.

  1. Spot weld accordingly.
  2. Use factory slots for slot brazing.
  3. Install front bumper impact bar before applying the sealers and anti-corrosion materials.
  4. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair
  5. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems
  6. Install all related panels and components.
  7. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection
  8. Enable the SIR system. Refer to SIR Disabling and Enabling
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. ...

Drivetrain and Front Suspension Frame Front Support Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the rear inner wheelhouse as noted from the original panel. Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in). Clean and prepare the attaching & ...

Battery Disconnect Warning
Warning: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact ...

Battery Negative Cable Disconnection and Reconnection
Removal Procedure Turn on the radio and record all of the customer radio station presets. Ensure that all lamps and accessories are turned off. Turn the ignition OFF and remove the ignition key. Warning: Refer to Battery Disconnect Warning in the Preface section. Loosen the negati ...

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