Chevrolet Cruze Repair Manual: Installation Procedure

- Position the front end upper tie bar (1) on the vehicle.
- Verify the fit of the front end upper tie bar.
- Clamp the front end upper tie bar into position.

- Braze accordingly.

- Braze accordingly.
- Grind down weld seams as needed for related panels and components.
- Clean and prepare the attaching surfaces for welding.

- Position the front end sheet metal cross panel reinforcement (1) on the
vehicle.
- Verify the fit of the front end upper tie bar.
- Clamp the front end sheet metal cross panel reinforcement into position.

- Spot weld accordingly.
- Use factory slots for slot brazing.
- Install front bumper impact bar before applying the sealers and
anti-corrosion materials.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection
- Enable the SIR system. Refer to SIR Disabling and Enabling
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. ...
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Exterior Lamp Controls
The exterior lamp control is to the left of the steering column on the instrument
panel.
There are four positions:
(Off): Briefly turn to this position
to turn the automatic lamp control off or on again.
AUTO (Automatic): Turns the headlamps on automatically at normal brightness,
togethe ...
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the service
panel as noted from the original panel.
Clean and prepare the attaching surfaces for welding.
Apply one-part windshield urethane adhesive as noted
from the original panel.
Position the roof ...
Rear Side Door Upper Hinge and Lower Hinge Replacement
Preliminary Procedure
Remove the rear side door. Refer to Rear Side Door Replacement.
Rear Side Door Hinge Bolt (Qty: 4)
Caution: Refer to Fastener Caution in the Preface section.
Tighten
25 N·m (19 lb ft)
Reart Side Door Hinge
Procedure
Adjust rear side door as needed. Refer ...