Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Collision Sectioning Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Create cut lines on the front compartment front rail.

Note: Do not damage any other panels or reinforcements.

Note: Do not damage any other panels or reinforcements.

  1. Cut the panel where sectioning is to be performed.

  1. Remove the damaged front compartment front rail.
Front Compartment Side Rail Sectioning (Long, MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Cut the front compartment front rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the met ...

Other materials:

Power Steering Pump Belt Replacement
Special Tools CH 49800 Installer Power Steering Pump Belt For equivalent regional tools, refer to Special Tools. Removal Procedure Caution: Do not use belt dressing on the drive belt. Belt dressing causes the breakdown of the composition of the drive belt. Failure to follow this recommendatio ...

Refrigerant Recovery and Recharging
Special Tools GE-45037 A/C Oil Injector For equivalent regional tools, refer to Special Tools. Refrigerant Recovery and Recharging Warning: To prevent personal injury, avoid breathing A/C Refrigerant and lubricant vapor or mist. Work in a well ventilated area. To remove refrigerant from the A ...

Air Conditioning Compressor and Condenser Hose Replacement (1.6L LDE, LXV, and 1.8L 2H0)
Removal Procedure Recover the refrigerant. Refer to Refrigerant Recovery and Recharging Remove front bumper fascia. Refer to Front Bumper Fascia Replacement Remove A/C compressor and condenser hose nut (1) from A/C condenser (2). Remove A/C compressor and condenser hose bol ...

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