Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Collision Sectioning Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the roof panel front bracket right (1).
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the roof panel front bracket right (1).
  2. Proceed the same way with the roof panel front bracket left.

  1. Create cut lines on the roof front header panel.

  1. Cut the panel where   sectioning is to be performed.

  1. Remove the damaged roof front header panel.
Roof Front Header Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Cut the roof front header panel in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal th ...

Other materials:

Rear Compartment Lid Emblem/Nameplate Replacement (Cruze - Right Side)
Rear Compartment Lid Emblem Assembly Caution: Refer to Exterior Trim Emblem Removal Caution in the Preface section. Procedure The part and surface should be 21°C (70°F) prior to installation. The vehicle should remain 21°C (70°F) for one hour after assembly to allow adhesive to deve ...

Hydraulic Clutch
For vehicles with a manual transmission, it is not necessary to regularly check brake/clutch fluid unless there is a leak suspected. Adding fluid will not correct a leak. A fluid loss in this system could indicate a problem. Have the system inspected and repaired. When to Check and What to Us ...

Inflatable Restraint Passenger Presence Detection System - If Equipped
Note: The passenger presence detection system includes an ECU and a sensor mat that can be serviced separately. After repairing or replacing any part of the passenger presence detection system, the system must be rezeroed in order to function properly. The passenger presence detection system i ...

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