Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Create cut lines on the body side inner panel.
Note: Do not damage any inner panels or reinforcements.
- Cut the panel where sectioning is to be performed.
- Locate and mark all the necessary factory welds of the body side inner panel.
- Drill all factory welds.
- Remove the body side inner panel.
- Locate and mark all the necessary factory welds of the rocker inner panel.
- Drill all factory welds.
- Remove the damaged rocker inner panel.
Rocker Inner Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Installation Procedure
Align the rocker inner panel.
Clean and prepare the attaching surfaces for spot welding.
Apply structural adhesive to all attaching surfaces.
Position the rocker inner panel on ...
Other materials:
Waterleak Test Preparation
GM vehicles are designed to operate under normal environmental
conditions.
The design criteria for sealing materials and components takes into
consideration the sealing forces required to withstand the natural
elements. These specifications cannot take into consideration any artificial ...
Headlamp Replacement
Preliminary Procedure
Remove the front bumper fascia upper bracket. Refer to Front Bumper Fascia
Replacement.
Headlamp Screw (Qty: 4)
Caution: Refer to Fastener Caution in the Preface section.
Tip
Secure the headlamp fasteners in sequence, as indicated.
Tighten
2.5 N·m (22 lb in)
...
Installation Procedure
Remove the front wheelhouse rear panel brace (1) from service panel.
Drill 8 mm (5/16 in) for plug welding instead of the adhesive noted from
the front area of the original panel.
Note: Double the number of drills at the flange where front
wheelhouse panel and front comp ...
