Chevrolet Cruze Repair Manual: Installation Procedure
- Align the rocker inner panel.
- Clean and prepare the attaching surfaces for spot welding.
- Apply structural adhesive to all attaching surfaces.
- Position the rocker inner panel on the vehicle.
- Verify the fit of the quarter outer panel
- Clamp the rocker inner panel into position.
- Spot weld accordingly.
- Spot weld accordingly.
- Braze accordingly.
- To create a solid braze with minimum heat distortion, make 25 mm (1 in) stitch brazes along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch braze.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and She ...
Body Lock Pillar Outer Panel Sectioning (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Installation Procedure
Clean and prepare the attaching surfaces for welding.
Apply one-part windshield urethane adhesive as noted from the original
panel.
Position the roof panel (1) on the
vehicle.
Verify the fit of the panel.
Clamp the panel into position.
Spot weld accor ...
Backup Lamp Replacement
Preliminary Procedures
Remove the rear compartment sill trim plate. Refer to Rear Compartment
Sill Trim Plate Replacement.
Disconnect the electrical harness connector from the backup lamp socket.
Back Up Lamp Nut (Qty: 4)
Caution: Refer to Fastener Caution in the Preface ...
Installation Procedure
Cut the front compartment front rail in corresponding locations to fit
the remaining original panel. The sectioning joint should be
trimmed to allow a gap of one-and-one-half-times the metal thickness at the
sectioning joint.
Create a 50 mm (2 in) backing plate from the unused porti ...
