Chevrolet Cruze Repair Manual: Installation Procedure
- Align the rocker inner panel.
- Clean and prepare the attaching surfaces for spot welding.
- Apply structural adhesive to all attaching surfaces.
- Position the rocker inner panel on the vehicle.
- Verify the fit of the quarter outer panel
- Clamp the rocker inner panel into position.
- Spot weld accordingly.
- Spot weld accordingly.
- Braze accordingly.
- To create a solid braze with minimum heat distortion, make 25 mm (1 in) stitch brazes along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch braze.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and She ...
Body Lock Pillar Outer Panel Sectioning (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Rear Axle Bushing Replacement
Special Tools
CH 6616 Hydraulic Hand Pump
CH 6615-10 Hydraulic Cylinder
CH-48377-1 Chisel
CH-49233 Adapter
CH 906-42 Adapter
For equivalent regional tools. Refer to Special Tools
Removal Procedure
Warning: Use of eye goggles is necessary to prevent personal injury.
Remove the re ...
Replacing Airbag System Parts after a Crash
WARNING
A crash can damage the airbag systems in the vehicle.
A damaged airbag system may not work properly and may not protect you and your
passenger(s) in a crash, resulting in serious injury or even death. To help make
sure the airbag systems are working properly after a crash, have them in ...
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the front
wheelhouse panel rear reinforcement as noted from the original
panel.
Drill 8 mm (5/16 in) for plug welding where front wheelhouse front panel
and front wheelhouse panel rear reinforcement overlap ...
