Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.


Body Lock Pillar Outer Panel Reinforcement Replacement (MAG-Welding)
Installation ProcedureAir Conditioning Condenser Replacement (1.6L LDE, LXT, LXV, and 1.8L 2H0)
Removal Procedure
Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
Disconnect battery negative cable. Refer to Battery Negative Cable
Disconnection and Connection.
Remove front bumper fascia. Refer to Front Bumper Fascia Replacement.
Remove air intake duct ...
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the service
panel as noted from the original panel.
Clean and prepare the attaching surfaces for welding.
Position the roof rear header (1) panel on the vehicle.
Verify the fit of the panel.
Clamp the roof rear header ...
Specifications
Front Door (Diesel)
65 mm
83 mm
Front Door (Diesel)
60 mm
87 mm
Rear Compartment Lid (Diesel)
122 mm
32 mm
Rear Compartment Lid (Ecoline)
162 mm
32 mm
...