Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR   Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  6. Locate and mark all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Drill all factory welds lower.

  1. Drill all factory welds upper.

  1. Remove the damaged body lock pillar inner panel.
Body Lock Pillar Inner Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Create 6 x 20 mm (4/16 x 11/16 in) slots for MIG-brazing along the upper edges of the service panel as noted from the original panel. Clean and prepare the attaching surfaces for brazing ...

Other materials:

Rear Bumper Fascia Outer Guide Replacement
Preliminary Procedure Remove the rear bumper fascia. Refer to Rear Bumper Fascia Replacement. Rear Bumper Fascia Outer Guide Rivet (Qty: 3) Special Tools BO-594-A Hand Rivet Tongs For equivalent regional tools, refer to Special Tools. Rear Bumper Fascia Outer Guide ...

Rear Axle Bushing Replacement
Special Tools CH 6616 Hydraulic Hand Pump CH 6615-10 Hydraulic Cylinder CH-48377-1 Chisel CH-49233 Adapter CH 906-42 Adapter For equivalent regional tools. Refer to Special Tools Removal Procedure Warning: Use of eye goggles is necessary to prevent personal injury. Remove the re ...

Exterior Lighting Systems Description and Operation
Exterior Lamps The exterior lighting system consists of the following lamps if equipped: Headlamps Daytime Running Lamps (DRL) Front fog lamps Rear fog lamps Park, tail and license lamps Turn signal lamps Hazard warning lamps Repeater lamps Stop lamps Backup lamps Low Beam ...

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