Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Create 6 x 20 mm (4/16 x 11/16 in) slots for MIG-brazing along the upper edges of the service panel as noted from the original panel.
  2. Clean and prepare the attaching surfaces for brazing and spot welding.

  1. Position the body lock pillar inner panel on the vehicle.
  2. Verify the fit of the panel.
  3. Clamp the body lock pillar inner panel into position.

  1. Braze accordingly the body lock pillar inner panel upper.

  1. Spot weld accordingly the  body lock pillar inner panel lower.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Rocker Outer Panel Sectioning (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Drive Belt Replacement
Special Tools EN 6349 Locking Pin For equivalent regional tools, refer to Special Tools. Removal Procedure Open the hood. Remove the power steering pump belt. Refer to Power Steering Pump Belt Replacement. Raise the vehicle by its full height. Refer to Lifting and Jacking the Vehicl ...

Rear Side Door Replacement
Preliminary Procedure Remove the rear side door trim panel. Refer to Rear Side Door Trim Replacement. Rear Side Door Check Link Bolt Caution: Refer to Fastener Caution in the Preface section. Procedure Remove the water deflector Disconnect the door electrical connector. Suppo ...

Rear Bumper Fascia Outer Guide Replacement
Preliminary Procedure Remove the rear bumper fascia. Refer to Rear Bumper Fascia Replacement. Rear Bumper Fascia Outer Guide Rivet (Qty: 3) Special Tools BO-594-A Hand Rivet Tongs For equivalent regional tools, refer to Special Tools. Rear Bumper Fascia Outer Guide ...

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