Chevrolet Cruze Repair Manual: Installation Procedure
- Create 6 x 20 mm (4/16 x 11/16 in) slots for MIG-brazing along the upper edges of the service panel as noted from the original panel.
- Clean and prepare the attaching surfaces for brazing and spot welding.
- Position the body lock pillar inner panel on the vehicle.
- Verify the fit of the panel.
- Clamp the body lock pillar inner panel into position.
- Braze accordingly the body lock pillar inner panel upper.
- Spot weld accordingly the body lock pillar inner panel lower.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Rocker Outer Panel Sectioning (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Paint Gauges
Paint thickness gauge. measure the total thickness of the vehicle finish. It
is important to accurately measure the thickness of the finish on
each vehicle as the thickness of the finish will vary on each vehicle. Use a
paint gauge before the sanding process in order to accurately
measure how ...
Exterior Lighting
The exterior lamp control is to the left of the steering column on the instrument
panel.
: Briefly turn to this position
to turn the automatic lamp control off or on again.
AUTO: Turns the headlamps on automatically at normal brightness, together with
the parking lamps, taillamps, license ...
Rear Side Door Adjustment
Rear Side Door
Caution: Refer to Fastener Caution in the Preface section.
Procedure
Loosen the rear door hinge bolt (Qty: 4) to adjust the rear door.
Adjust the rear door in order to obtain an even gap between the rear
door and the roof, the quarter outer panel, the
rocker pan ...
