Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Collision Sectioning Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR   Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Create cut lines on the body lock pillar upper reinforcement (1).

Note: Do not damage any other panels or reinforcements.

Note: Do not damage any other panels or reinforcements.

  1. Cut the panel where sectioning is to be performed.

  1. Locate and mark all the necessary factory welds of the body lock pillar upper reinforcement.
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the damaged body lock   pillar upper reinforcement.

  1. Create cut lines on the body side inner panel.

Note: Do not damage any other panels or reinforcements.

Note: Do not damage any other panels or reinforcements.

  1. Cut the panel where sectioning is to be performed.

Note: Drill hidden factory welds where body side outer rear panel

Note: Drill hidden factory welds where body side outer rear panel drain gutter (1) and body side inner panel overlap.

  1. Locate and mark all the necessary factory welds of the body side inner panel.
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the damaged body side inner panel.
Body Side Inner Panel Sectioning (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Remove rear end upper panel extension (1) from service part. Cut the body side inner panel in corresponding locations to fit the remaining original panel. The sectioning joint shou ...

Other materials:

OnStar Additional Information
Transferring Service Press to request account transfer eligibility information. The Advisor can assist in canceling or removing account information. If OnStar receives information that vehicle ownership has changed, OnStar may send a voice message to the vehicle, requesting updated account i ...

Rear Compartment Lid Weatherstrip Replacement
Rear Compartment Lid Weatherstrip Procedure Start at the upper corner of the rear compartment opening and pull the weatherstrip away from the rear compartment opening flange. Position the weatherstrip in the upper corner of the r 2. ear compartment opening. Working downward alon ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the service panel as noted    from the original panel. Clean and prepare the attaching surfaces for welding. Position the body lock pillar inner panel on the vehicle. Verify the fit of the panel. Clamp th ...

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