Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Create cut lines on the body lock pillar upper reinforcement (1).
Note: Do not damage any other panels or reinforcements.
- Cut the panel where sectioning is to be performed.
- Locate and mark all the necessary factory welds of the body lock pillar upper reinforcement.
- Drill all factory welds. Note the number and location of welds for installation of the service assembly.
- Remove the damaged body lock pillar upper reinforcement.
- Create cut lines on the body side inner panel.
Note: Do not damage any other panels or reinforcements.
- Cut the panel where sectioning is to be performed.
Note: Drill hidden factory welds where body side outer rear panel drain gutter (1) and body side inner panel overlap.
- Locate and mark all the necessary factory welds of the body side inner panel.
- Drill all factory welds. Note the number and location of welds for installation of the service assembly.
- Remove the damaged body side inner panel.
Body Side Inner Panel Sectioning (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Installation Procedure
Remove rear end upper panel extension (1) from service part.
Cut the body side inner panel in corresponding locations to fit the
remaining original panel. The sectioning joint shou ...
Other materials:
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the service
panel as noted from the original
panel.
Clean and prepare the attaching surfaces for welding.
Position the body lock pillar inner panel on the vehicle.
Verify the fit of the panel.
Clamp th ...
SIR Inflator Module Handling and Storage Warning
Warning: When carrying an undeployed inflator module:
Do not carry the inflator module by the wires or connector.
Make sure the air bag opening points away from you.
When storing an undeployed inflator module:
Make sure the air bag opening points away from the surface on which
the in ...
Tyre Dismounting and Mounting
Caution: Use a tire changing machine in order to dismount tires. Do
not use hand tools or tire irons alone in order to remove the tire from
the wheel. Damage to the tire beads or the wheel rim could result.
Caution: Do not scratch or damage the clear coating on aluminum wheels with the
tire ...
