Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Tracing Powder or Chalk Test

Clean the weatherstrips and the contact surfaces with cleaning solvent.

  1. Apply powder or chalk in an unbroken line to the contact surface of the weatherstrip surrounding the perimeter of the suspected areas.
  2. Close the panel completely without slamming the panel. Closing the panel completely presses the weatherstrip firmly against the mating surface.
  3. Inspect the applied line on the weatherstrip. The applied line is marred where contact is good. A corresponding imprint is on the mating surfaces.
  4. Gaps or irregularities in the powder or the chalk line on the mating surfaces indicate the areas with a poor seal.

Air Pressure Test

  1. Mask off  both the pressure relief valves.
  2. Close all the windows.
  3. Turn the vehicles ventilation fan to the on position, with the selector on high speed and in the defrost mode.
  4. Unlock and close the doors.
  5. Listen for escaping air along the door and the window seals with a stethoscope or a length of heater hose.

Soap Suds or Bubble Test

  1. Mask off the pressure  relief valves.
  2. Close all the windows and the doors.
  3. Turn the vehicles ventilation fan to the on position, with the selector on high speed and in the defrost mode.
  4. Unlock and close the doors
  5. Apply the soap solution to the potential leak areas.
  6. Look for bubbles revealing escaping air.
Air/Wind Noise
Special Tools CH-39570 Chassis Ear GE-41416 Ultrasonic Leak Detector Warning: Refer to Assistant Driving Warning in the Preface section. To analyze a reported windnoise condition, test drive ...

Exterior Windnoise
Warning: Refer to Assistant Driving Warning in the Preface section. Exterior windnoise is louder when the vehicle is driven with one or more windows down. Exterior windnoise occurs when air passes ...

Other materials:

Strut, Strut Component, or Spring Replacement
Special Tools CH-6068 Spring Tensioner Device CH-6066 Holding Device For equivalent regional tools, refer to Special Tools. Disassembly Procedure Remove the strut assembly. Refer   to Strut Assembly Replacement. Install the strut to the CH-6066 holder (5). Tens ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR   Disabling and Enabling. Disconnect the negative battery cable. Refer ...

Steering Gear Replacement (Hydraulic Power Steering)
Special Tools EN 45059 Torque Angle Sensor Kit For equivalent regional tools, refer to Special Tools. Removal Procedure Turn the front wheels to the straight forward position and secure the steering  wheel from moving. Remove the lower steering intermediate shaft bolt (1). ...

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