Chevrolet Cruze Repair Manual: Installation Procedure
- Position the front end upper tie bar (1) on the vehicle.
- Verify the fit of the front end upper tie bar.
- Clamp the front end upper tie bar into position.
- Weld seam accordingly.
- Weld seam accordingly.
- Grind down weld seams as needed for related panels and components.
- Drill 8 mm (5/16 in) for plug welding along the edges of the service panel as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the front end sheet metal cross panel reinforcement (1) on the vehicle.
- Verify the fit of the front end upper tie bar.
- Clamp the front end sheet metal cross panel reinforcement into position.
- Plug weld accordingly.
- Install front bumper impact bar before applying the sealers and anti-corrosion materials.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems
- Install all related panels and components
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection
- Enable the SIR system. Refer to SIR Disabling and Enabling
Removal Procedure
Disable the SIR System. Refer to SIR Disabling and Enabling.
Disconnect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
Remove all related panels an ...
Front End Upper Tie Bar Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Hood Replacement
Warning: When a hood hold open device is being removed or installed,
provide alternate support to avoid the possibility of
damage to the vehicle or personal injury.
Preliminary Procedure
Remove the windshield washer nozzle hose. Refer to Windshield Washer Nozzle
Hose Replacement.
Hood ...
Front Side Door Trim Replacement
Front Side Door Pull Handle Bolt
Caution: Refer to Fastener Caution in the Preface section.
Tighten
2 N·m (18 lb in)
Front Side Door Inside Handle Bolt Finish Cap
Tip
Pull handle back to remove cap. Use suitable tool to unsnap.
Front Side Door Inside Handle Bolt
Tighten
...
Front Bumper Impact Bar Replacement
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR Disabling and Enabling.
Disconnect the negative battery ...
