Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the front end sheet metal cross panel reinforcement (1).
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the front end sheet metal cross panel reinforcement (1).
  2. Drill all factory welds.

  1. Grind factory welds of the front end upper tie bar.

  1. Remove the front  end upper tie bar (1).
Front End Upper Tie Bar Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Position the front end upper tie bar (1) on the vehicle. Verify the fit of the front end upper tie bar. Clamp the front end upper tie bar into position. Weld seam accordingly. ...

Other materials:

Shock Absorber Disposal
Warning: Gas charged shock absorbers contain high pressure gas. Do not remove the snap ring from inside the top of the tube. If the snap ring is removed, the contents of the shock absorber will come out with extreme force which may result in personal injury. Warning: To prevent personal inju ...

Steering Column Replacement (Right Hand Drive)
Caution: With wheels of the vehicle facing straight ahead, secure the steering wheel utilizing steering column anti-rotation pin, steering column lock, or a strap to prevent rotation. Locking of the steering column will prevent damage and a possible malfunction of the SIR system. The steering ...

Installation Procedure
Align the rear compartment floor panel. Drill 8 mm (5/16 in) for plug welding along the edges of the rear compartment floor panel as noted from the original panel. Clean and prepare the attaching surfaces for welding. Position the rear compartment floor panel on the vehicle. V ...

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