Chevrolet Cruze Repair Manual: Installation Procedure
- Cut the front compartment front rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint.
- Create a 50 mm (2 in) backing plate from the unused portion of the service part and use where possible.
- Drill 8 mm (5/16 in) along the sectioning cut on the remaining original part. Locate these holes 13 mm (1/2 in) from the edge of part and spaced 40 mm (1 1/2 in) apart.
- Prepare all mating surfaces as necessary.
- Fit the backing plates halfway into the sectioning joints, clamp in place and plug weld to the vehicle.
- Align the front compartment front rail.
- Clean and prepare the attaching surfaces for welding.
- Position the front compartment front rail on the vehicle.
- Verify the fit of the front compartment front rail.
- Clamp the front compartment front rail into position.
- Plug weld accordingly.
- To create a solid weld with minimum heat distortion, make 25 mm (1 in) stitch welds along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch weld.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and She ...
Front Compartment Side Rail Sectioning (Long, MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Lifting and Jacking the Vehicle
Note: The use of a LOW PROFILE LIFT ARMS SYSTEM may be required to
avoid unwanted contact with the vehicle's body and structure
depending on lifting equipment used. Refer to the manufacture's recommendation
for their applications of low profile lift arms system for
their lifting equipment.
...
Removal Procedure
Turn the front wheels to the straight forward position and secure the
steering wheel from moving.
Remove the 2 lower steering intermediate shaft bolts (1).
Remove the steering intermediate shaft from the steering gear.
Raise and support the vehicle. Refer to Lifting and Jac ...
Hood Hold-Open Rod Replacement
Warning: Refer to Hood Hold-Open Device Warning in the Preface section.
Preliminary Procedure
Remove the radiator grille reinforcement support. Refer to Radiator Grille
Reinforcement Support Replacement.
Hood Hold Open Rod Pivot (Qty: 2)
Hood Hold Open Rod
...
