Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Collision Sectioning Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Create cut lines on the front compartment front rail.

Note: Do not damage any other panels or reinforcements.

Note: Do not damage any other panels or reinforcements.

  1. Cut the panel where sectioning is to be performed.

  1. Remove the damaged front compartment front rail.
Front Compartment Side Rail Sectioning (Long, MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Cut the front compartment front rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the met ...

Other materials:

Power Steering System Description and Operation
The hydraulic power steering pump is a constant displacement vane-type pump that provides hydraulic pressure and flow for the power steering gear. The hydraulic power steering pumps are either belt-driven or direct-drive, cam-driven. The power steering fluid reservoir holds the power steerin ...

Rear Side Door Outside Handle Rod Adjustment
Removal Procedure Remove the rear door water deflector as needed. Refer to Rear Side Door Water Deflector Replacement. Use a flat-head tool to open the clip from the threaded rod connecting the lock to the outside handle. Adjust the travel of the handle by removing the threaded rod ...

Installation Procedure
Align the body side outer panel reinforcement. Drill 8 mm (5/16 in) for plug welding along the edges of the body side outer panel reinforcement as noted from the original panel. Clean and prepare the attaching  surfaces for welding. Position the body side outer pa ...

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