Chevrolet Cruze Repair Manual: Installation Procedure
- Prepare all mating surfaces as necessary.
- Align the front hinge pillar body reinforcement.
- Drill 8 mm (5/16 in) for plug welding along the edges of the front hinge pillar body as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the front hinge pillar body reinforcement on the vehicle.
- Verify the fit of the front hinge pillar body reinforcement.
- Clamp the front hinge pillar body reinforcement into position.
- Plug weld accordingly.
- To create a solid weld with minimum heat distortion, make 25 mm (1 in) stitch welds along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch weld.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and She ...
Body Hinge Pillar Lower Reinforcement Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Instrument Panel Tie Bar Replacement (Right Hand Drive)
Removal Procedure
Remove instrument panel compartment. Refer to Instrument Panel
Compartment Replacement.
Remove instrument panel wiring harness (2) from instrument panel tie bar
(1).
Disconnect electrical connectors.
Remove instrument panel tie bar (1).
Remov ...
Steering Wheel Inflatable Restraint Module Replacement
Removal Procedure
Warning: When carrying a live inflator module, make sure the bag opening
is pointed away from you. This minimizes the chance of injury
in the case of an accidental deployment. Never carry the inflator module by the
wires. Never carry the inflator module by the connector on
t ...
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface
section.
Disable the SIR System. Refer to SIR Disabling
and Enabling.
Disconnect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
Remove the front side door. Refer t ...
