Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Prepare all mating surfaces as necessary.
  2. Align the front hinge pillar body reinforcement.

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the front hinge pillar body as noted   from the original panel.
  2. Clean and prepare the attaching surfaces for welding.

  1. Position the front hinge pillar body reinforcement on the vehicle.
  2. Verify the fit of the front hinge pillar body reinforcement.
  3. Clamp the front hinge pillar body reinforcement into position.

  1. Plug weld accordingly.
  2. To create a solid weld with minimum heat distortion, make 25 mm (1 in) stitch welds along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch weld.
  3. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  4. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  5. Install all related panels and components.
  6. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  7. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and She ...

Body Hinge Pillar Lower Reinforcement Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Automatic Transmission Fluid
How to Check Automatic Transmission Fluid It is not necessary to check the transmission fluid level. A transmission fluid leak is the only reason for fluid loss. If a leak occurs, take the vehicle to your dealer and have it repaired as soon as possible. The vehicle is not equipped with a transm ...

Rear Suspension
Specifications Rear Suspension Components Rear Shock Absorber Upper Mount Rear Shock Absorber Upper Mount Rear Shock Absorber Upper Mount Rear Shock Absorber Upper Mount Shock Absorber Assembly Upper Dumping Ring Rear Spring Lower Dumping Ring Rear Axle Bushing Rear Ax ...

Rear Side Door Trim Replacement
Rear Side Door Inside Handle Bolt Finish Cap Procedure Pull handle back to remove cap. Use suitable tool to unsnap. Rear Side Door Inside Handle Screw Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 N·m (23 lb in) Rear Side Door Pull Handle Screw T ...

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