Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Prepare all mating surfaces as necessary.
  2. Align the body lock pillar outer panel reinforcement.

  1. Create 8 x 24 mm (5/16 x 15/16 in) slots for MIG-brazing upper (1) and lower (2).
  2. Clean and prepare the attaching surfaces for spot welding and brazing.

  1. Position the body lock pillar outer panel reinforcement on the vehicle.
  2. Verify the fit of the body lock pillar outer panel reinforcement
  3. Clamp the body lock pillar outer panel reinforcement into position.

  1. Braze accordingly.

  1. Spot weld accordingly
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Body Lock Pillar Inner Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Instrument Panel Tie Bar Replacement (Right Hand Drive)
Removal Procedure Remove instrument panel compartment. Refer to Instrument  Panel Compartment Replacement. Remove instrument panel wiring harness (2) from instrument panel tie bar (1). Disconnect electrical connectors. Remove instrument panel tie bar (1). Remov ...

Installation Procedure
Cut the front compartment front rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint. Create a 50 mm (2 in) backing plate from the unused porti ...

Passenger Sensing System
The vehicle has a passenger sensing system for the front outboard passenger position. The passenger airbag status indicator will light on the instrument panel when the vehicle is started. United States Canada The words ON and OFF, or the symbol for on and off, will be visible during the ...

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