Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Prepare all mating surfaces as necessary.
  2. Align the body lock pillar outer panel reinforcement.

  1. Create 8 x 24 mm (5/16 x 15/16 in) slots for MIG-brazing upper (1) and lower (2).
  2. Clean and prepare the attaching surfaces for spot welding and brazing.

  1. Position the body lock pillar outer panel reinforcement on the vehicle.
  2. Verify the fit of the body lock pillar outer panel reinforcement
  3. Clamp the body lock pillar outer panel reinforcement into position.

  1. Braze accordingly.

  1. Spot weld accordingly
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Body Lock Pillar Inner Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Rear Compartment Lid Emblem/Nameplate Replacement (Bowtie)
Rear Compartment Lid Emblem Assembly Caution: Refer to Exterior Trim Emblem Removal Caution in the Preface section. Procedure The part and surface should be 21°C (70°F) prior to installation. The vehicle should remain 21°C (70°F) for one hour after assembly to allow adhesive to deve ...

Head Restraints
The vehicle's front and rear seats have adjustable head restraints in the outboard seating positions. WARNING With head restraints that are not installed and adjusted properly, there is a greater chance that occupants will suffer a neck/ spinal injury in a crash. Do not drive until the h ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the service panel as noted from the original panel. Clean and prepare the attaching surfaces for welding. Apply one-part windshield urethane adhesive as noted   from the original panel. Position the roof ...

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