Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Prepare all mating surfaces as necessary.
  2. Align the body lock pillar outer panel reinforcement.

  1. Create 8 x 24 mm (5/16 x 15/16 in) slots for MIG-brazing upper (1) and lower (2).
  2. Clean and prepare the attaching surfaces for spot welding and brazing.

  1. Position the body lock pillar outer panel reinforcement on the vehicle.
  2. Verify the fit of the body lock pillar outer panel reinforcement
  3. Clamp the body lock pillar outer panel reinforcement into position.

  1. Braze accordingly.

  1. Spot weld accordingly
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Body Lock Pillar Inner Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Inflatable Restraint Steering Wheel Module Coil Centering
Caution: The new SIR coil assembly will be centered. Improper alignment of the SIR coil assembly may damage the unit, causing an inflatable restraint malfunction. Verify the following conditions before centering the supplemental inflatable restraint (SIR) steering  wheel module co ...

Frame and Underbody
Specifications Engine Shield Replacement Preliminary Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Engine Shield Bolt (Qty: 4) Caution: Refer to Fastener Caution in the Preface section. Tighten 40 N·m (30 lb ft) Engine Shield Front Comp ...

Refrigerant Recovery and Recharging
Special Tools GE-45037 A/C Oil Injector For equivalent regional tools, refer to Special Tools. Refrigerant Recovery and Recharging Warning: To prevent personal injury, avoid breathing A/C Refrigerant and lubricant vapor or mist. Work in a well ventilated area. To remove refrigerant from the A ...

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