Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Remove all mounds or loose pieces of urethane adhesive from the pinch-weld area.
  2. Inspect for any of the following problems in order to help prevent future breakage of the window:
  1. After repairing the opening as indicated, perform the following steps:

Remove all traces of broken glass from the outer cowl panel, seats, floor, and defroster ducts.

  1. Apply adhesive bead (1).

Cut into the tip of the cartridge in such a way that a bead of adhesive approx. 13 mm (0.511 in) thick is produced.

  1. Insert windshield.
  1. Secure windshield in position with fabric tape.
  2. Second mechanic required.
  3. Clean any excess urethane adhesive from the body.
  4. Use a soft spray of warm water in order to immediately water test the window.
  5. Inspect the window for leaks.
  6. If any leaks are found, use a plastic paddle in order to apply extra urethane adhesive at the leak point.
  7. Retest the window for leaks.
  8. Maintain the following conditions in order to properly cure the urethane adhesive:
  1. Install the roof rail front right and left.
  2. Install inside rearview mirror. Refer to Inside Rearview Mirror Replacement.
  3. Install windshield garnish molding. Refer to Windshield Garnish Molding Replacement.
  4. Install air inlet grille panel. Refer to Air Inlet Grille Panel Replacement.
  5. Connect battery.
Removal Procedure
Warning: Refer to Cracked Window Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section Note: Position the vehicle on level ground and move ...

Front Side Door Window Adjustment
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Warning: Refer to Express Window Down Warning in the Preface section. Preliminary Procedure Remove the fr ...

Other materials:

Refrigerant Recovery and Recharging
Special Tools GE-45037 A/C Oil Injector For equivalent regional tools, refer to Special Tools. Refrigerant Recovery and Recharging Warning: To prevent personal injury, avoid breathing A/C Refrigerant and lubricant vapor or mist. Work in a well ventilated area. To remove refrigerant from the A ...

Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges of the tail lamp pocket as noted f  rom the original panel. Note: Clean and prepare the attaching surfaces for brazing. Position the tail lamp pocket on the vehicle. Verify the fit of the ta ...

Instrument Panel Upper Compartment Replacement
Instrument Panel Upper Compartment Screw (Qty: 2) Caution: Refer to Fastener Caution in the Preface section. Procedure Before removing the instrument panel upper compartment screws, remove mat. Tighten 2.5 Nm (23 lb in) Instrument Panel Upper Compartment Assembly ...

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