Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Remove all mounds or loose pieces of urethane adhesive from the pinch-weld area.
  2. Inspect for any of the following problems in order to help prevent future breakage of the window:
  1. After repairing the opening as indicated, perform the following steps:

Remove all traces of broken glass from the outer cowl panel, seats, floor, and defroster ducts.

  1. Apply adhesive bead (1).

Cut into the tip of the cartridge in such a way that a bead of adhesive approx. 13 mm (0.511 in) thick is produced.

  1. Insert windshield.
  1. Secure windshield in position with fabric tape.
  2. Second mechanic required.
  3. Clean any excess urethane adhesive from the body.
  4. Use a soft spray of warm water in order to immediately water test the window.
  5. Inspect the window for leaks.
  6. If any leaks are found, use a plastic paddle in order to apply extra urethane adhesive at the leak point.
  7. Retest the window for leaks.
  8. Maintain the following conditions in order to properly cure the urethane adhesive:
  1. Install the roof rail front right and left.
  2. Install inside rearview mirror. Refer to Inside Rearview Mirror Replacement.
  3. Install windshield garnish molding. Refer to Windshield Garnish Molding Replacement.
  4. Install air inlet grille panel. Refer to Air Inlet Grille Panel Replacement.
  5. Connect battery.
Removal Procedure
Warning: Refer to Cracked Window Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section Note: Position the vehicle on level ground and move ...

Front Side Door Window Adjustment
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Warning: Refer to Express Window Down Warning in the Preface section. Preliminary Procedure Remove the fr ...

Other materials:

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR   Disabling and Enabling. Disconnect the negative battery cable. Refer to ...

Rear Side Door Trim Replacement
Rear Side Door Inside Handle Bolt Finish Cap Procedure Pull handle back to remove cap. Use suitable tool to unsnap. Rear Side Door Inside Handle Screw Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 Nm (23 lb in) Rear Side Door Pull Handle Screw T ...

Air Hose Test
Caution: The air hose test should only be used on fully cured urethane adhesive. Otherwise, damage to the urethane adhesive bead could result in additional leaks. Using a liquid detergent, diluted with water in a spray bottle, spray the window at the edges. Begin at the bottom and grad ...

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