Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

Note: Front wheelhouse rear panel brace (1) remains to the body.

Note: Front wheelhouse rear panel brace (1) remains to the body.

  1. Locate and mark all the necessary factory welds of the front wheelhouse.

  1. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Cut the adhesive in the front area (1) and where the front wheelhouse and the front compartment side rail overlap (2) with an appropriate tool.

  1. Remove the front wheelhouse.
Front Wheelhouse Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Remove the front wheelhouse rear panel brace (1) from service panel. Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing along the edges of the front wheelhouse (1). Clean a ...

Other materials:

Rear Compartment Lid Weatherstrip Replacement
Rear Compartment Lid Weatherstrip Procedure Start at the upper corner of the rear compartment opening and pull the weatherstrip away from the rear compartment opening flange. Position the weatherstrip in the upper corner of the r 2. ear compartment opening. Working downward alon ...

Installation Procedure
Prepare all mating surfaces as necessary. Align the front hinge pillar body reinforcement. Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing in locations where you can not apply   a resistance spot welder. Clean and prepare the attaching surfaces for spot welding a ...

Steering Gear Boot Replacement
Special Tools CH-804 Drive Axle Seal Clamp Pliers Removal Procedure Remove the steering linkage outer tie rod. Refer to Steering Linkage Outer Tie Rod Replacement. Remove the steering linkage inner tie rod nut (1). Remove the steering gear outer boot clamp (2). Loosen the st ...

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