Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Remove the front wheelhouse rear panel brace (1) from service panel.

  1. Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing along the edges of the front wheelhouse (1).
  2. Clean and prepare the attaching surfaces for brazing.

Note: In MIG-brazing areas 50 mm (2 in) must be kept clear of

Note: In MIG-brazing areas 50 mm (2 in) must be kept clear of structural adhesive.

  1. Apply structural adhesive on the front area (1) and create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing where the front wheelhouse and the front compartment side rail overlap (2).

  1. Position the front wheelhouse on the vehicle.
  2. Verify the fit of the front wheelhouse.
  3. Clamp the front wheelhouse into position.

  1. Braze accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Front Wheelhouse Panel Rear Reinforcement Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Driving for Better Fuel Economy
Driving habits can affect fuel mileage. Here are some driving tips to get the best fuel economy possible. •  Avoid fast starts and accelerate smoothly. •  Brake gradually and avoid abrupt stops. • Avoid idling the engine for long periods of time. • When road and weather conditions ar ...

Shock Absorber Disposal
Warning: Gas charged shock absorbers contain high pressure gas. Do not remove the snap ring from inside the top of the tube. If the snap ring is removed, the contents of the shock absorber will come out with extreme force which may result in personal injury. Warning: To prevent personal inju ...

Instrument Panel Lower Trim Pad Cover Replacement
Preliminary Procedure Remove the left outer trim cover. Refer to Instrument Panel Outer Trim Cover Replacement - Left Side. Instrument Panel Lower Trim Pad Cover Screw (Qty: 3) Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 N·m (23 lb in) Instrument Panel ...

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