Chevrolet Cruze Repair Manual: Installation Procedure

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Front Wheelhouse Panel Replacement (MIG-Brazing) / Installation Procedure

Remove the front wheelhouse rear panel brace (1) from service panel.

Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing along the edges of the front wheelhouse (1).
Clean and prepare the attaching surfaces for brazing.

Note: In MIG-brazing areas 50 mm (2 in) must be kept clear of

Note: In MIG-brazing areas 50 mm (2 in) must be kept clear of structural adhesive.

Apply structural adhesive on the front area (1) and create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing where the front wheelhouse and the front compartment side rail overlap (2).

Position the front wheelhouse on the vehicle.
Verify the fit of the front wheelhouse.
Clamp the front wheelhouse into position.

Braze accordingly.
Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
Install all related panels and components.
Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
Enable the SIR system. Refer to SIR Disabling and Enabling.

Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Front Wheelhouse Panel Rear Reinforcement Replacement (MAG-Welding)

Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Washer Fluid
What to Use When windshield washer fluid is needed, be sure to read the manufacturer's instructions before use. If operating the vehicle in an area where the temperature may fall below freezing, use a fluid that has sufficient protection against freezing. Adding Washer Fluid Open the ca ...

Fuel Tank Filler Pipe Housing Replacement
Preliminary Procedure Remove rear wheelhouse panel liner. Refer to Rear Wheelhouse Panel Liner Replacement. Remove fuel tank filler door. Refer to Fuel Tank Filler Door Replacement. Fuel Tank Filler Door Lock Actuator Procedure Disconnect electrical connector. Fuel Tank ...

Windshield Garnish Molding Replacement
Preliminary Procedure Disable the SIR system. Refer to SIR Disabling and Enabling. Windshield Garnish Molding Assembly Procedure Loosen tether clip and steel clips. Disconnect electrical connector. The tether clip at the upper portion of the garnish molding MUST be repla ...