Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Remove the front wheelhouse rear panel brace (1) from service panel.

  1. Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing along the edges of the front wheelhouse (1).
  2. Clean and prepare the attaching surfaces for brazing.

Note: In MIG-brazing areas 50 mm (2 in) must be kept clear of

Note: In MIG-brazing areas 50 mm (2 in) must be kept clear of structural adhesive.

  1. Apply structural adhesive on the front area (1) and create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing where the front wheelhouse and the front compartment side rail overlap (2).

  1. Position the front wheelhouse on the vehicle.
  2. Verify the fit of the front wheelhouse.
  3. Clamp the front wheelhouse into position.

  1. Braze accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Front Wheelhouse Panel Rear Reinforcement Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Test Probe Caution
Caution: Do not insert test equipment probes (DMM etc.) into any connector or fuse block terminal. The diameter of the test probes will deform most terminals. A deformed terminal will cause a poor connection, which will result in a system failure. Always use the EL-35616 GM-Approved Terminal T ...

Power Steering System Description and Operation
The hydraulic power steering pump is a constant displacement vane-type pump that provides hydraulic pressure and flow for the power steering gear. The hydraulic power steering pumps are either belt-driven or direct-drive, cam-driven. The power steering fluid reservoir holds the power steerin ...

Repairs and Inspections Required After a Collision
Warning: Restraint systems can be damaged in a collision. To help avoid injury and ensure that all parts in need of replacement are replaced: Replace any seat belt system that was in use during the collision serious enough to deploy any automatic restraint device such as air bags and ...

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